Measuring Apparatus Dynamic Positioning for Specular Reflection

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Solution Overview

Problem

Three-dimensional measuring apparatuses face challenges with partial saturation and low contrast in captured images due to specular reflection and light absorption, leading to invalid regions that hinder accurate measurement.

Innovation Solution

The apparatus recognizes invalid regions, estimates the object's corresponding portions and light angles, calculates relative positions to avoid saturation or contrast issues, and adjusts its position to capture supplementary data, ensuring accurate and reliable measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the measuring apparatus uses a fixed position for the irradiation device and imaging device, then the device complexity is reduced, but measurement precision deteriorates due to invalid regions caused by specular reflection and light absorption

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the irradiation device and imaging device movable through a moving mechanism. The apparatus dynamically adjusts the relative positions of these devices based on detected invalid regions, transitioning from a fixed to a dynamic configuration. This allows the system to optimize measurement angles and eliminate specular reflection issues by changing positions during the measurement process, thereby improving measurement precision without requiring permanently complex mechanical structures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by using the captured image data to detect invalid regions, then using this information to determine new relative positions for the irradiation and imaging devices. The system continuously monitors measurement quality and adjusts its configuration based on this feedback, creating a closed-loop control system that automatically improves measurement accuracy by eliminating invalid regions through positional adjustments.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the apparatus performs repeated measurements from different positions to eliminate invalid regions, then measurement precision improves, but the time required for measurement increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by performing a preliminary measurement to identify invalid regions before conducting the main measurement. The system uses the captured image data to detect problematic areas and calculate optimal relative positions in advance, then adjusts the device configuration before acquiring the final measurement data. This preliminary analysis prevents the need for multiple repeated measurements, reducing total measurement time while ensuring measurement precision.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the apparatus captures supplementary data by adjusting position, then measurement precision improves by eliminating invalid regions, but device complexity increases due to the moving mechanism

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the moving mechanism to serve multiple functions: it enables both the irradiation device and the imaging device to change their relative positions, and it facilitates capture of supplementary data from different angles. This single multi-functional mechanism improves measurement reliability by eliminating invalid regions without requiring separate complex adjustment systems for each device, thereby reducing overall device complexity while maintaining high measurement reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate and reliable three-dimensional shape measurement by eliminating invalid regions, improving measurement accuracy and reducing the need for repeated measurements.

Implementation Method 1

an irradiation device configured to irradiate an object with light

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

an imaging device configured to capture an image of the object irradiated with the light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12030243B2Measuring apparatus, movable apparatus, robot, electronic device, fabricating apparatus, and measuring method
Publication Date: 2024.07.09 RICOH CO LTD
  • US12030243B2 patent drawing
  • US12030243B2 patent drawing
  • US12030243B2 patent drawing

AI summary

A measuring apparatus includes an irradiation device configured to irradiate an object with light; an imaging device configured to capture an image of the object irradiated with the light and generate captured image data; and circuitry. The circuitry is configured to measure the object based on the captured image data generated by the imaging device; and adjust, with a moving mechanism, relative positions among the object, the irradiation device, and the imaging device in response to a determination that the captured image data includes a region satisfying a predetermined condition.