Measuring Container for Impurity Ion Detection

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Solution Overview

Problem

Existing methods, such as those using time of flight (TOF), face difficulties in measuring extremely small amounts of impurity ions in liquids, particularly in high-purity solvents or solutions used in organic EL and semiconductor manufacturing.

Innovation Solution

A measuring container and system comprising a first and second electrode with insulation films, sealed by a seal material, and a voltage signal generator applying a triangular wave voltage to detect current signals, allowing for precise measurement of impurity ions by isolating electron and ion conduction currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional TOF measuring method is used to measure impurity ions in high-purity liquid, then the measurement can be performed with simple equipment, but the detection sensitivity is insufficient and extremely small amounts of impurity ions cannot be measured

Engineering Contradiction:
Improvedetection sensitivity of impurity ionsVSAvoidcomplexity of measuring system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the current measurement into two distinct components: electron conduction current and ion conduction current. By applying a triangular wave voltage and measuring current at specific time points (peak voltage and zero voltage), the method separates these currents mathematically, allowing precise measurement of trace impurity ions despite the presence of dominant electron conduction in organic substances.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the voltage parameter by applying a triangular wave voltage signal with varying amplitude and time characteristics. By measuring current at specific voltage points (peak and zero), the method transforms the measurement parameters to isolate ion conduction effects from electron conduction effects, thereby achieving high detection sensitivity for impurity ions.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If insulation films are added to isolate electron conduction from ion conduction, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveability to isolate ion conduction currentVSAvoidstructure with multiple insulation films
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces insulation films as intermediary layers between the electrodes and the organic substance. These films act as mediators that block electron conduction while allowing ion conduction to be measured, thereby isolating the ion conduction current component for accurate impurity ion measurement without requiring complex shielding or filtering systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the accurate measurement of even minute amounts of impurity ions by isolating ion conduction currents, improving detection sensitivity and specificity for both inorganic and organic compounds.

Implementation Method 1

the transient current includes a current due to electron conduction in the measurement targeted organic substance and a current due to ion conduction of impurity ions

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the transient current includes a current due to electron conduction in the measurement targeted organic substance and a current due to ion conduction of impurity ions

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Implementation Method 3

a measuring method using time of flight (TOF) is disclosed

Methodology Applied
Scientific EffectTime of flight (TOF): Time of Flight

Data Source

PatentUS11994487B2Measuring container, measuring system and measuring method
Publication Date: 2024.05.28 TOYO KK
  • US11994487B2 patent drawing
  • US11994487B2 patent drawing
  • US11994487B2 patent drawing

AI summary

A measuring container for measurement of impurity ions in a liquid includes: a first electrode; a first insulation film formed on the first electrode; a second insulation film formed apart from the first insulation film to create a space into which the liquid is to be sealed; a second electrode on which the second insulation film is formed, the second electrode being arranged to face the first electrode; and a seal material having an inlet through which the liquid is injected into the space, the seal material being configured to seal the space.