Optical Coordinate Measuring Device Holding Part Integration

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Solution Overview

Problem

Existing contact-type optical coordinate measuring devices face inefficiencies when measuring small-sized targets, requiring complex setup procedures and fixing tools, which hinder measurement accuracy and efficiency.

Innovation Solution

An optical coordinate measuring device with a probe having markers, an imaging unit, and a holding part that integrates the imaging unit and placement table, allowing for image capture without separate fixing tools, enabling efficient measurement of small targets by calculating coordinates based on image data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a separate angle sensor and fixing tool (tripod) are used to allow observation of the target and light sources, then measurement accuracy of several μm to several tens of μm can be achieved, but the device complexity increases and handling becomes difficult

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The imaging unit is integrated with the placement table into a single holding part, combining two previously separate components (angle sensor and placement table) into one unified structure. This merging eliminates the need for separate fixing tools while maintaining the capability to capture images of markers and measure coordinates with high precision.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If a tripod and fixing tool are prepared and used to fix the angle sensor, then high measurement accuracy can be achieved, but the loss of time increases due to preparation and adjustment procedures

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidsetup time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The imaging unit is pre-integrated with the placement table in the device structure, so that the fixing and setup procedures are performed in advance during manufacturing. This preliminary integration eliminates the need for time-consuming setup procedures during actual measurement operations, allowing users to directly place targets and begin measurements.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the imaging unit and placement table are provided as separate bodies, then the device can be more flexible, but the ease of operation decreases due to complex handling procedures

Engineering Contradiction:
Improvedevice flexibilityVSAvoidhandling ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The imaging unit and placement table are merged into a single integrated holding part, creating a unified structure that is easier to handle and operate. This integration maintains the adaptability of the device for different measurement tasks while significantly improving ease of operation by eliminating the need to separately position and fix multiple components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves measurement efficiency by simplifying handling and eliminating the need for separate fixing tools, allowing for accurate and efficient measurement of small-sized targets without obstructing the probe's movement.

Implementation Method 1

an imaging unit which captures images of the plurality of markers of the probe, to generate image data corresponding to the images of the plurality of markers

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9885564B2Optical coordinate measuring device
Publication Date: 2018.02.06 KEYENCE CORP
  • US9885564B2 patent drawing
  • US9885564B2 patent drawing
  • US9885564B2 patent drawing

AI summary

Provided is an optical coordinate measuring device with improved measurement efficiency. A holding part of a measurement head includes an installation part and a stand part. The installation part has a horizontal flat shape and is installed on the installation surface. The stand part is provided so as to extend upward from one end of the installation part. The placement table is provided at the other end of the installation part. A measurement target is placed on the placement table. A main imaging unit is provided on an upper part of the stand part. The main imaging unit is arranged so as to be turned obliquely downward such that it can capture an image of a previously set imaging region above the placement table.