Measuring Vessel With Removable Reflective Optical Article

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing spectrometry measurement apparatuses, such as breathalyzers, face challenges with heavy and expensive metal hollow tubes used as electromagnetic barriers, which require complex surface treatments for optical-reflection layers, limiting their manufacturing ease and cost-effectiveness.

Innovation Solution

A measuring vessel with a hollow tube made from non-metallic material, featuring a removable flexible optical article with a reflective metal material forming the optical-reflection layer, serving as the electromagnetic barrier, allowing for simpler and less expensive production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a metal hollow tube is used as an electromagnetic barrier in a measuring vessel, then electromagnetic shielding effectiveness is improved, but the weight and manufacturing complexity increase

Engineering Contradiction:
Improveelectromagnetic shielding effectivenessVSAvoidvessel weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The electromagnetic shielding function is segmented from the structural function. The hollow tube provides structural support while a separate removable optical article provides electromagnetic shielding. This segmentation allows each component to be optimized independently - the tube can be lightweight non-metallic while the shielding layer provides the required electromagnetic protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining a non-metallic hollow tube with a removable optical article that has a reflective metal material layer. This composite approach allows the vessel to achieve electromagnetic shielding effectiveness without the entire structure being made of heavy metal, thus reducing overall weight while maintaining shielding performance.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If a metal hollow tube is used as an electromagnetic barrier, then electromagnetic shielding is improved, but manufacturing cost and complexity increase due to required surface treatments

Engineering Contradiction:
Improveelectromagnetic shielding effectivenessVSAvoidmanufacturing simplicity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The shielding function is separated into a distinct removable optical article that can be manufactured independently and then assembled into the vessel. This eliminates the need for complex surface treatments on the hollow tube itself, as the tube can be made from simple non-metallic material through standard manufacturing processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The removable optical article with its reflective metal material layer can be manufactured more economically than permanently bonding such layers to metal tubes. The article can be produced using cost-effective techniques and replaced if needed, reducing overall manufacturing cost and complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Weight of moving object

If a non-metallic hollow tube is used, then weight and manufacturing ease are improved, but electromagnetic shielding effectiveness deteriorates

Engineering Contradiction:
Improvevessel weightVSAvoidelectromagnetic shielding effectiveness
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The removable optical article acts as an intermediary between the non-metallic hollow tube and the electromagnetic fields. This intermediate layer provides the electromagnetic shielding function that the non-metallic tube cannot provide on its own, while allowing the tube to remain lightweight and easy to manufacture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The vessel becomes a composite structure where the non-metallic tube provides structural support and the removable optical article with reflective metal material provides electromagnetic shielding. This composite approach allows the system to achieve both lightweight construction and effective electromagnetic protection.

Inventive Principle:
Principle #40Composite materials

4Manufacturing precision

If complex surface treatments are applied to the internal surface of the tube, then optical reflection quality is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improveoptical reflection qualityVSAvoidmanufacturing simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The optical reflection function is segmented into a separate removable optical article rather than being integrated into the tube structure. This allows the reflective surface to be optimized for optical performance while the tube can be manufactured using simple processes without complex surface treatments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of creating a complex reflective surface on the tube itself, the invention uses a separate optical article that copies or replicates the required optical reflection properties. This article can be manufactured with precise optical surfaces while the tube remains simple to produce.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a lighter, easier-to-manufacture measuring vessel that maintains optical quality, effectively reducing external electromagnetic interference while eliminating the need for complex surface treatments.

Implementation Method 1

a removable supple optical article is applied against the internal surface of the hollow tube, said article comprising a supple flexible support, one face of said support being covered with a reflective metal material, said article being inserted in said tube so that said reflective metal material forms the optical-reflection layer

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10078047B2Measuring vessel for spectrometry measurement apparatus
Publication Date: 2018.09.18 DRAGER SAFETY AG & CO KAAA
  • US10078047B2 patent drawing
  • US10078047B2 patent drawing
  • US10078047B2 patent drawing

AI summary

A measuring vessel in which a gas to be analyzed by spectrometry is intended to flow, the vessel being in the form of a hollow tube provided with a reflective material forming an optical-reflection layer, including a hollow tube is produced from a non-metallic material, and a removable supple optical article is applied against the internal surface of the hollow tube, the article including a supple flexible support, one face of the support being covered with a reflective metal material, the article being inserted in the tube so that the reflective metal material forms the optical-reflection layer.