Meat Processing Antimicrobial Delivery Through Percussive Stunning Wounds

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Solution Overview

Problem

Existing meat processing methods fail to address pathogens present internally in animals, such as Salmonella in the gut or lymphatic system, which can contaminate meat products.

Innovation Solution

Administer an antimicrobial treatment by stunning the animal with a percussive blow to the skull using a device with a percussive head, delivering the treatment composition internally through the stun wound, leveraging the animal's circulatory system to distribute it to organs, muscles, and lymphatic tissues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If surface treatment techniques are employed to reduce pathogens on meat surface, then pathogen reduction on surface is improved, but internal pathogens in lymphatic system and gut are not addressed

Engineering Contradiction:
Improvesurface pathogen reductionVSAvoidinternal pathogen elimination
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent uses the animal's own circulatory system as an intermediary to deliver the antimicrobial composition internally. The stunned animal's circulating blood and lymphatic fluids act as the transport medium, carrying the antimicrobial from the injection site to internal tissues and organs, thereby addressing internal pathogens that surface treatments cannot reach.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent leverages the hydraulic flow of blood and lymphatic fluids through the animal's circulatory system to distribute the antimicrobial composition. The natural fluid dynamics of the living animal's circulatory system serve as the delivery mechanism, transporting the treatment to internal tissues without requiring additional mechanical pumping or distribution systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If antimicrobial is applied to stunned animal through concussive blow site, then internal tissue delivery is improved, but time available for distribution is limited to 2-10 minutes

Engineering Contradiction:
Improveinternal antimicrobial deliveryVSAvoidtime window for distribution
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The stunned animal's own circulatory system performs the work of distributing the antimicrobial composition throughout the body. The natural cardiac and lymphatic pump functions continue operating for 2-10 minutes after stunning, automatically propelling the antimicrobial-infused fluids through the circulatory system to reach internal tissues without requiring external intervention or additional time.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The antimicrobial composition is applied to the injection site before the animal's circulatory system ceases function. This preliminary application ensures that the antimicrobial is already in position to be picked up and distributed by the circulating fluids during the remaining 2-10 minute window, maximizing the utilization of the available time for internal delivery.

Inventive Principle:
Principle #10Preliminary action

3Extent of automation

If percussive stunning device is used to deliver concussive blow, then animal stunning is achieved, but skin and skull penetration creates wound through which antimicrobial is delivered

Engineering Contradiction:
Improveanimal stunningVSAvoidwound creation
Core Design Contradiction:
Extent of automationVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful effect of the percussive wound created during stunning into a beneficial delivery pathway. The same concussive blow that stuns the animal also creates an open channel through the skin and skull, which is then utilized to inject and deliver the antimicrobial composition directly into the animal's internal tissues and circulatory system, turning a harmful byproduct into the primary delivery mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively delivers antimicrobials to internal tissues within the short time frame of commercial meat processing, reducing the risk of pathogen contamination in meat products.

Implementation Method 1

stunning an animal by striking a site on an animal skull with a device having a percussive head configured to deliver a concussive blow to the site

Methodology Applied
Scientific EffectImpact Force: Impact Force

Implementation Method 2

the flow of fluids through the circulatory system delivers the antimicrobial to various tissues of the body, such as organs, muscles and components of the lymphatic system. While not being bound by theory, it is believed that the fluids of the circulatory system that deliver the antimicrobial include blood and/or lymph fluid.

Methodology Applied
Scientific EffectCirculatory Flow: Convection

Data Source

PatentUS20250222023A1Method for administering an antimicrobial treatment to an animal in a meat processing operation
Publication Date: 2025.07.10 CARGILL INC
  • US20250222023A1 patent drawing

AI summary

An antimicrobial treatment is administered to an animal in a meat processing operation by stunning an animal by striking a site on an animal skull with a device having a percussive head configured to deliver a concussive blow to the site, and applying an antimicrobial treatment composition to the site before, during or after delivering the concussive blow to the site, In an aspect, an antimicrobial treatment is administered to the lymphatic system of an animal in a meat processing operation by stunning an animal by striking a site on an animal skull with a device having a percussive head configured to deliver a concussive blow to the site, and applying an antimicrobial treatment composition to the site before, during or after delivering the concussive blow to the site.