Mechanical Coupling with Adjustable Stiffness for Stable Damping

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Solution Overview

Problem

Existing mechanical coupling systems with dominant damping properties face challenges in maintaining constant damping behavior across a wide frequency range, especially at high frequencies, and are often complex and costly due to fluid-based systems, which also suffer from increased dynamic rigidity and sealing issues.

Innovation Solution

A mechanical coupling system with variably adjustable stiffness, where a damping element with constant properties is coupled in series with adjustable stiffness elements, allowing the damping behavior to be adjusted solely by varying the stiffness, eliminating the need for fluid-based systems and maintaining frequency-independent damping characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fluid-based damping systems are used to achieve dominant damping properties, then damping performance is improved, but device complexity and manufacturing cost increase due to sealing requirements

Engineering Contradiction:
Improvedamping performanceVSAvoidsealing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces fluid-based damping systems with a purely mechanical coupling system consisting of elastic elements and friction elements. This substitution eliminates the need for fluid seals and complex hydraulic/pneumatic components while maintaining dominant damping properties through mechanical friction and elastic deformation mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If fluid-based damping systems are used to achieve dominant damping properties, then damping performance is improved, but manufacturing cost increases

Engineering Contradiction:
Improvedamping performanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive fluid-based damping systems with simpler mechanical elements (elastic elements and friction elements) that are easier and cheaper to manufacture. The mechanical coupling system eliminates costly sealing components and fluid handling infrastructure while achieving the required damping performance through fundamental mechanical principles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If adjustable stiffness elements are added to vary damping properties, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvedamping adjustabilityVSAvoidcoupling complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements variable damping properties through adjustable stiffness elements that can be modified to change the coupling characteristics. This dynamic adjustment capability allows the damping behavior to be adapted to different operating conditions while maintaining a relatively simple mechanical structure compared to fluid-based systems.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a variably adjustable damping behavior that remains constant over a large frequency range, reducing complexity and cost while avoiding sealing issues, and allows independent adjustment of stiffness and loss angle, effectively replicating elastomeric damping characteristics.

Implementation Method 1

the resulting damping effect is based on different physical mechanisms, such as friction between surfaces, within a fluid, or within elastomeric materials

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the bearing has damping properties that slow the body's movement by a force directed opposite to its direction of movement. This force depends on the relative speed of motion of the two bodies mechanically coupled via the bearing and can extract energy from the two-body system moving relative to each other, thereby dissipating energy.

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 3

Stiffness causes a restoring force that depends on the elastic properties of the mechanical coupling when subjected to an external force.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3334953B1Device for mechanically coupling a movably mounted body
Publication Date: 2024.10.02 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • EP3334953B1 patent drawingFigure 1a~2
  • EP3334953B1 patent drawingFigure 3a~3b
  • EP3334953B1 patent drawingFigure 4~5

AI summary

The invention relates to a device and a method for influencing a dynamic property of at least one movably mounted body of two bodies mechanically coupled at least via a variably adjustable stiffness along a first force path. The invention is characterized in that a damping element (7') with constant damping properties is directly or indirectly coupled in series to the variably adjustable stiffness (9') along the first force path (K1), both bodies (1, 2) are directly or indirectly mechanically coupled via a second force path (K2) running parallel to the first force path (K1), along which at least one adjustable stiffness (9") is incorporated, and in that the damping property of damping element (7') and the adjustable stiffnesses (9', 9") are designed and coordinated with one another in such a way that a damping property assigned to the device for mechanical coupling can be varied exclusively by the adjustable stiffnesses (9', 9").