Mechanical Shear Loading of Extracellular Vesicles With Integrity Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods are inadequate for efficiently loading therapeutic agents into extracellular vesicles, such as exosomes, for targeted delivery to cells.

Innovation Solution

The use of homogenization, specifically microfluidization, to modify extracellular vesicles by applying mechanical shear, creating transient pores and altering membrane properties to facilitate the loading of therapeutic agents like siRNA, miRNA, and other molecules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If homogenization is applied to load therapeutic agents into extracellular vesicles, then loading efficiency is improved, but vesicle integrity and stability may deteriorate

Engineering Contradiction:
Improveloading efficiencyVSAvoidvesicle integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The homogenization process uses dynamic control of processing parameters including pressure (10,000-30,000 psi), temperature (15-80°C), and number of passes to optimize loading while preserving vesicle integrity. The system adapts conditions based on vesicle type and payload characteristics.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The method employs systematic variation of physical parameters (pressure, temperature, homogenization passes) to achieve optimal loading efficiency while maintaining vesicle stability. Buffer composition (pH 3-13, containing sucrose 0.5-5%) is also adjusted to protect vesicles during processing.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high pressure microfluidization is used to enhance loading, then payload encapsulation is improved, but energy consumption increases

Engineering Contradiction:
Improvepayload encapsulationVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The method uses multiple passes at optimized pressure levels (10,000-30,000 psi) rather than single high-pressure treatment, achieving cumulative loading effect while distributing energy input. This partial action approach prevents excessive energy consumption while maintaining effective encapsulation.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The homogenization process is applied continuously over multiple passes, maintaining useful action throughout the loading process. This continuous approach ensures efficient payload encapsulation without requiring peak energy inputs that would be wasteful.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If multiple passes of homogenization are applied, then loading efficiency is improved, but processing time increases

Engineering Contradiction:
Improveloading efficiencyVSAvoidprocessing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The homogenization is applied in periodic cycles with multiple passes, allowing payload encapsulation to occur in stages. This periodic action achieves high loading efficiency while managing processing time through optimized pass sequences.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The method performs preliminary homogenization passes to achieve initial loading, then uses subsequent passes to optimize encapsulation. This staged approach prepares the vesicles for efficient final loading, reducing total processing time compared to single-pass methods.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the loading efficiency and delivery of therapeutic agents into target cells, demonstrating effective gene knockdown and payload delivery through modified extracellular vesicles.

Implementation Method 1

Homogenization, the application of shear and cavitation, can be applied simultaneously to both vesicles and the desired payload to promote loading of the payload into and/or on to the vesicle

Methodology Applied
Scientific EffectMechanical shear: Shear Stress

Implementation Method 2

Homogenization, the application of shear and cavitation, can be applied simultaneously to both vesicles and the desired payload to promote loading of the payload into and/or on to the vesicle

Methodology Applied
Scientific EffectCavitation: Cavitation

Data Source

PatentUS12357571B2Loading of extracellular vesicles through imparting of mechanical shear
Publication Date: 2025.07.15 LONZA SALES AG
  • US12357571B2 patent drawing
  • US12357571B2 patent drawing
  • US12357571B2 patent drawing

AI summary

Methods of loading extracellular vesicles with payload molecules via homogenization are disclosed herein.