Mechanically Decoupled Closure Subsystem for Articulable Surgical Jaws

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Solution Overview

Problem

Existing robotic surgical systems face challenges in providing enhanced maneuverability and ease of use during minimally invasive procedures, particularly in maintaining natural hand-like articulation and reducing the need for awkward arm motions by surgeons.

Innovation Solution

The development of articulable wrists for surgical tools with multiple pivotably coupled links and a cable-driven motion system, allowing for improved degrees of freedom and independent control of end effectors, along with a modular design for sterilization and reduced clutter in the operating room.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a cable-driven motion system with multiple articulation links is used to achieve natural hand-like articulation, then the degrees of freedom and maneuverability are improved, but the device complexity increases

Engineering Contradiction:
Improvedegrees of freedomVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wrist assembly is divided into multiple articulation links (first, second, and third links) that are pivotably coupled in series, with each link providing independent rotational degrees of freedom. This segmentation allows the system to achieve complex hand-like articulation through coordinated movement of discrete segments rather than a single complex joint.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Cable-driven actuation systems serve as intermediaries between the drive mechanism and the articulation links. The cables transmit force through the articulation links to enable remote actuation of the end effector, allowing complex movements to be controlled from a distance without direct mechanical coupling throughout the entire chain.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If drive cables extend through the wrist joint to articulate the end effector, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The drive cables act as flexible intermediaries that transmit actuation forces through the articulated wrist structure. By using cables rather than rigid mechanical linkages, the system achieves ease of operation through remote actuation while accommodating the complex geometry of the articulation joints without requiring direct mechanical connections throughout.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The drive cables function as flexible elements that can bend and extend through the wrist joint assembly, allowing actuation forces to be transmitted through the articulated structure without constraining the range of motion. This flexibility enables simple cable-driven control of complex articulation.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If multiple articulation links are used to achieve natural hand movements, then the adaptability is improved, but the loss of time for system operation increases

Engineering Contradiction:
Improvenatural hand movementsVSAvoidtime for arm movements
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The articulation links are designed to move dynamically through coordinated rotation about different axes, allowing the end effector to achieve natural hand-like movements. The cable-driven system enables dynamic control of each link's position, allowing rapid reconfiguration between different articulation states without mechanical constraints that would slow movement.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables more intuitive and efficient performance of minimally invasive procedures with enhanced imaging and guidance, allowing surgeons to operate from an ergonomic position and reducing the need for complex arm movements.

Implementation Method 1

a cable driven motion system having one or more drive cables (or other elongate members) that extend through the wrist joint

Methodology Applied
Scientific EffectCable-driven motion: Tension

Implementation Method 2

articulable wrists for surgical tools with multiple pivotably coupled links

Methodology Applied
Scientific EffectPivotal coupling: Hinge

Data Source

PatentUS12419702B2Mechanically decoupled closure subsystem
Publication Date: 2025.09.23 CILAG GMBH INTERNATIONAL
  • US12419702B2 patent drawing
  • US12419702B2 patent drawing
  • US12419702B2 patent drawing

AI summary

A surgical tool includes an elongate shaft, an end effector arranged at a distal end of the shaft and including opposing jaws, and an articulable wrist interposing the end effector and the shaft and comprising a plurality of articulation links arranged in series along a longitudinal length of the wrist. A closure redirect mechanism includes first and second rigid links arranged proximal to the wrist, first and second transfer mechanisms pivotably mounted to the first and second rigid links, respectively, first and second transfer links interposing the end effector and the wrist, and first and second tension members extending distally from the first and second transfer mechanisms, respectively, and being secured to the first and second transfer links, respectively. Moving the first rigid link relative to the second rigid link, and vice versa, causes the first and second transfer links to correspondingly move and thereby open or close the jaws.