Medical Connector Coupling Tool Integral Insertion Parts

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Solution Overview

Problem

Conventional medical connector coupling tools require high dimensional accuracy to suppress looseness of the lock connector part, and failure to meet this accuracy can result in incomplete fastening and increased looseness.

Innovation Solution

A medical connector coupling assisting tool with insertion parts and a coupling part that are integrally formed, allowing these parts to be inserted into constriction parts of medical connectors to suppress looseness, eliminating the need for precise fitting between plate members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plate members are used to couple medical connectors and suppress looseness, then the lock connector part can be secured, but high dimensional accuracy is required which increases manufacturing difficulty

Engineering Contradiction:
Improvesuppression of looseness of lock connector partVSAvoiddimensional accuracy of plate members
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The coupling assisting tool is divided into multiple functional components: a body portion with insertion holes for receiving insertion parts, and separate plate members with insertion parts that can be independently manufactured and assembled. This segmentation allows each component to be manufactured with relaxed tolerances while achieving the overall coupling function through proper assembly of the segmented parts.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If plate members are fit together to achieve coupling, then connection between medical connectors is established, but the complexity of ensuring precise fitting increases device complexity

Engineering Contradiction:
Improvecoupling between medical connectorsVSAvoidfitting precision requirements between plate members
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The insertion parts are designed to automatically align and engage with the insertion holes through their geometric shapes and mating features. The structure enables self-alignment during assembly, eliminating the need for complex external alignment mechanisms or highly precise pre-positioning, thereby reducing device complexity while maintaining ease of manufacture.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If conventional plate members are used without integral formation, then manufacturing flexibility is maintained, but the coupling reliability and suppression of looseness are insufficient

Engineering Contradiction:
Improvemanufacturing flexibility of plate membersVSAvoidcoupling reliability and looseness suppression
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The body portion and plate members are designed to be integrally formed as a single unit, combining multiple components into one monolithic structure. This merging eliminates gaps and potential looseness between separate parts, significantly improving coupling reliability and looseness suppression while maintaining manufacturing flexibility through integral forming processes.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10406342B2Medical connector coupling assisting tool and medical connector set
Publication Date: 2019.09.10 TERUMO KK
  • US10406342B2 patent drawing
  • US10406342B2 patent drawing
  • US10406342B2 patent drawing

AI summary

A medical connector coupling assisting tool for use with a lock connector part interconnecting at least two medical connectors, each of which includes a construction part, includes: at least two insertion parts configured to be inserted into respective portions defined by the constriction parts such that the insertion parts are thereby detachably mounted on the constriction parts; and a coupling part formed integrally with the at least two insertion parts and coupling the insertion parts together.