Medical Dilation Device with Expandable Plates

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Solution Overview

Problem

Current endovascular dilation methods, such as balloon catheters, face challenges in accurately and safely dilating highly calcified vessels due to limited control over expansion force and diameter, requiring multiple balloon sizes and suffering from slow inflation and vessel damage risks.

Innovation Solution

A medical device with a stem, first and second plates, and a mechanical expansion mechanism using connection struts and a threaded stem to radially expand and control the plates, providing focused force and accurate control over expansion, eliminating the need for balloons and allowing a broader range of vessel sizes to be treated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a balloon catheter is used for dilation, then the vessel can be dilated, but the expansion diameter cannot be accurately controlled and multiple balloon sizes are required

Engineering Contradiction:
Improverange of vessel sizesVSAvoidnumber of balloon sizes
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device divides the expansion function into discrete segments through multiple expandable plates (first plate, second plate, third plate, fourth plate) that can be independently controlled. Each plate acts as an independent expansion unit, allowing precise control over the overall expansion diameter without requiring multiple complete balloon devices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device transitions from a static balloon structure to a dynamic expandable structure where plates can be selectively expanded and collapsed. The mechanical expansion mechanism allows real-time adjustment of plate positions and expansion degrees, enabling a single device to adapt to various vessel sizes dynamically.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a balloon catheter is used for dilation, then the vessel can be dilated, but the inflation time is slow and large volume of fluid is required

Engineering Contradiction:
Improvedilation speedVSAvoidinflation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The device extracts the inflatable balloon component entirely and replaces it with a mechanical expansion system using rigid plates and connection struts. This eliminates the need for fluid inflation, dramatically reducing inflation time and removing the constraint of large fluid volume requirements while maintaining effective dilation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The device replaces the pneumatic/hydraulic balloon inflation system with a direct mechanical expansion system. The threaded stem and connection struts provide immediate mechanical force application to the plates, enabling rapid expansion without the time-consuming fluid filling and pressure buildup required by traditional balloon catheters.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Force

If a balloon catheter is used for dilation, then the vessel can be dilated, but the force application is not focused and vessel wall damage may occur

Engineering Contradiction:
Improvedilation forceVSAvoidvessel wall damage
Core Design Contradiction:
ForceVSObject-affected harmful factors

Solution Approach 1:

The device applies local quality by concentrating expansion force at specific points through the plate structures rather than uniform circumferential expansion. The plates can be positioned and expanded to target specific calcified lesions, delivering focused force exactly where needed while minimizing unnecessary force application to other vessel wall areas, thereby reducing overall damage risk.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The device enables partial action by selectively expanding only the necessary portion of the vessel wall required to address the calcified lesion. The independent plate control allows the operator to expand just enough to achieve the desired dilation without excessive force that could cause vessel wall damage, contrasting with traditional balloons that must expand uniformly throughout.

Inventive Principle:
Principle #16Partial or excessive action

4Force

If a scoring balloon is used for calcified lesions, then focused force can be applied, but the device complexity increases and the same limitations of balloons remain

Engineering Contradiction:
Improveconcentrated force on calcified plaqueVSAvoidballoon structure with scoring wires
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The device extracts and eliminates the complex scoring wire structure entirely, replacing it with simpler rigid plates that inherently provide the necessary force concentration. The plates' geometric shapes and positions naturally create focused force application points on calcified lesions without requiring additional scoring wires or complex internal structures.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of adding complex scoring features to a balloon structure, the device inverts the approach by using simple rigid plates whose geometric configuration and mechanical expansion inherently provide the focused force effect. The solution goes from complex-adding to simple-removing, achieving the same functional outcome with greater structural simplicity.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables precise and controlled dilation with minimal vessel damage, offering a greater range of expansion and accurate force application, improving treatment efficacy for calcified vessels while simplifying device deployment and removal.

Implementation Method 1

a threaded stem and a movable connector, the movable connector being threadably engaged with the threaded stem. The expansion mechanism may be configured to move the at least two connection struts relative to each other by rotating the stem

Methodology Applied
Scientific EffectThreading: Screw

Implementation Method 2

The expansion mechanism may comprise a threaded portion on the stem. The at least two connection struts may be connected to the stem using at least one hinge joint or pivot pin, and the at least two connection struts may be configured to move relative to each other in response to rotation of the stem

Methodology Applied
Scientific EffectMechanical Force Transmission: Mechanical Force

Data Source

PatentUS12178437B2Medical device for dilating an endovascular lumen
Publication Date: 2024.12.31 CLEASTREAM TECH LTD
  • US12178437B2 patent drawing
  • US12178437B2 patent drawing
  • US12178437B2 patent drawing

AI summary

A medical device (10) for dilating an endovascular lumen and having a collapsed configuration and an expanded configuration, the medical device comprising a stem (20) extending along a longitudinal axis of the device; a first plate (30) disposed partly around the stem (20); a second plate (40) disposed partly around the stem (20) angularly separated in a circumferential direction from the first plate (30); and an expansion mechanism (50) configured to move each of the first plate (30) and/or the second plate (40) radially outwardly when the medical device (10) is expanded from the collapsed configuration to the expanded configuration.