Medical Fluid Bubble Traps with Misaligned Flow Paths

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Solution Overview

Problem

Existing medical fluid transfer systems often contain air bubbles that can lead to inefficiencies and potential clinical risks during fluid administration.

Innovation Solution

A bubble trap system with a misaligned inlet and outlet configuration, incorporating projections into a chamber to break up fluid paths and trap air bubbles, is integrated into medical fluid lines to prevent gas flow from the source to the destination container.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional aligned inlet-outlet configuration is used in fluid transfer systems, then the fluid transfer path is simple and direct, but air bubbles can easily pass through from source to destination

Engineering Contradiction:
Improvebubble trapping effectivenessVSAvoidinlet-outlet alignment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by misaligning the inlet and outlet openings relative to each other, breaking the direct fluid path that would allow bubbles to pass through. The inlet and outlet are positioned at different locations on the chamber, creating an indirect flow path that forces fluid to travel around the chamber perimeter, enabling bubble accumulation in the chamber while maintaining fluid transfer capability.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If projections extend into the chamber from inlet and outlet, then the fluid path is broken up to trap bubbles, but the chamber volume available for fluid storage is reduced

Engineering Contradiction:
Improvebubble trapping effectivenessVSAvoidchamber volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent applies segmentation by dividing the chamber into functional zones using projections that extend from the inlet and outlet. These projections create distinct regions: a fluid flow path zone and a bubble accumulation zone. The projections segment the chamber interior to guide fluid flow while creating pockets where bubbles can accumulate without reducing the overall chamber capacity for fluid storage.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively traps air bubbles, ensuring smooth and reliable fluid transfer by preventing gas from entering the destination container, thus enhancing the safety and efficiency of medical fluid administration.

Implementation Method 1

a chamber configured to trap gas that flows into the bubble trap

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

a resilient housing at least partially defining a chamber with a rest volume. The housing can be configured to at least partially collapse when subjected to a vacuum so as to reduce the volume of the chamber and configured to return to the rest volume when the vacuum is removed

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3487468B1Systems and components for trapping air bubbles in medical fluid transfer modules and systems
Publication Date: 2025.10.01 ICU MEDICAL INC
  • EP3487468B1 patent drawingFigure 1A
  • EP3487468B1 patent drawingFigure 1B
  • EP3487468B1 patent drawingFigure 2Ai

AI summary

Bubble traps for use in medical fluid lines and medical fluid bubble trap systems are disclosed herein. In some embodiments, the bubble trap is configured to trap gas (e.g., air) that flows into the bubble trap from a fluid line. In some embodiments, the bubble trap includes an inlet and an outlet and a chamber between the inlet and the outlet. For example, in some embodiments, the bubble trap is configured to inhibit gas from flowing into the outlet once gas flows into the chamber from the inlet. In some embodiments, the bubble trap is in fluid communication with a source container, a destination container, and/or a patient.