Wireless Tray Tracking System for Medical Device Logistics

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Solution Overview

Problem

The inability to track medical device trays leads to frequent losses and misplacements, causing delays in medical procedures, financial losses, and increased liability for sales representatives, resulting in higher costs and insurance claims.

Innovation Solution

A medical device tray tracking system that includes a tracking device with a housing, controller, communications module, and power source, attached to the tray, which communicates via a wireless network to provide real-time location updates through a third-party intermediary, reducing the risk of loss and improving logistics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If medical device trays are shipped without tracking capability, then shipping cost and device complexity are minimized, but loss of trays increases significantly

Engineering Contradiction:
Improvetray location trackingVSAvoidtracking system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a third-party intermediary service provider that operates a centralized database and wireless network infrastructure. This intermediary handles the complex tracking infrastructure requirements, allowing the medical device manufacturer to avoid building and maintaining their own tracking system while still achieving reliable tray location monitoring through the intermediary's established platforms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses wireless communication signals (electromagnetic waves) to create information copies of the tray's location data. The tracking device transmits location information wirelessly to the intermediary's database, creating digital replicas of the physical tray's position that can be accessed remotely without physically tracking the actual device, thus reducing complexity while maintaining reliability.

Inventive Principle:
Principle #26Copying

2Productivity

If tracking devices are attached to medical device trays, then tray recovery and procedural efficiency improve, but device complexity and initial cost increase

Engineering Contradiction:
Improveprocedural efficiencyVSAvoidtracking device
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The tracking device is designed to be a universal solution that can be attached to any medical device tray regardless of the specific medical procedure or tray contents. The device performs multiple functions including location tracking, wireless communication, and data storage, allowing a single standardized device to serve diverse medical applications and justify its cost through broad applicability and efficiency gains across multiple procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The tracking device operates autonomously once attached to the tray, automatically transmitting location data through wireless networks without requiring manual intervention. The device self-manages power consumption, data transmission timing, and communication protocols, reducing the operational burden on medical staff and allowing the productivity benefits to be realized without proportionally increasing operational complexity.

Inventive Principle:
Principle #25Self-service

3Loss of energy

If real-time tracking is implemented, then loss prevention and financial impact are reduced, but energy consumption and device complexity increase

Engineering Contradiction:
Improvefinancial lossVSAvoidtracking device power
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The tracking device transmits location data periodically rather than continuously, sending updates at predetermined time intervals or when triggered by specific events such as movement detection. This periodic transmission pattern significantly reduces power consumption compared to continuous monitoring while still providing timely location information to prevent financial losses from tray misplacement or loss.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The tracking device can dynamically adjust its operational parameters such as transmission frequency, power mode, and communication protocol based on current conditions. For example, the device may switch to lower-power modes when stationary and increase transmission frequency when movement is detected, optimizing the balance between loss prevention and energy consumption by changing operational parameters rather than maintaining fixed high-energy settings.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10751141B2Medical device tray tracking system and method of use
Publication Date: 2020.08.25 STOCKDALE MEDICAL LLC
  • US10751141B2 patent drawing
  • US10751141B2 patent drawing
  • US10751141B2 patent drawing

AI summary

A medical device tray tracking system is presented that includes a medical device tray having a plurality of medical devices thereon that are configured to be used in the performance of a medical procedure. The system also includes a tracking device that is configured to be attached to the medical device tray, the tracking device having a housing, a controller having a microprocessor and memory, a communications module having a transceiver and an antenna that facilitates wireless communication, and a power source that powers electronic components of the tracking device. The system also includes a third party intermediary that provides a user interface and a database that facilitates the transmission of status updates regarding the location of the tracking device and associated medical device tray.