Medicament Cap Assembly With Removal-Activated Power Switching

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Solution Overview

Problem

Existing medicament delivery devices face issues with high power consumption due to integrated batteries and wired connections, which are not suitable for long-term storage and require more powerful and costly batteries, and there is a need for a reliable cap assembly that can activate an electronic component only when removed from the device.

Innovation Solution

A cap assembly with a resilient member that establishes an electrical connection between a power source and an electronic component only when detached from the medicament delivery device, utilizing a movable member and blocking mechanism to prevent power consumption during storage, and includes a power source such as a coin-sized battery or energy harvester.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an integrated battery is used to power the electronic component continuously, then the electronic component can detect cap removal reliably, but the power consumption increases significantly and the battery requires to be more powerful and higher cost

Engineering Contradiction:
Improvedetection reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The electronic component operates periodically rather than continuously. The resilient member acts as a mechanical switch that closes the electrical circuit only when the cap is removed, causing the electronic component to activate intermittently rather than continuously, thereby significantly reducing power consumption while maintaining detection reliability

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The power source is extracted from the medicament delivery device and placed in the cap assembly instead. This allows the electronic component to be powered only when needed (when the cap is removed), rather than requiring continuous power from an integrated battery in the device

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the electronic component is powered on all the time to detect cap removal, then changes can be detected reliably, but the power consumption is significant for long-term storage

Engineering Contradiction:
Improvedetection reliabilityVSAvoidstorage duration
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The system transitions from continuous operation to periodic operation. The resilient member mechanically controls the electrical connection, ensuring the electronic component is powered only during the specific event of cap removal, enabling reliable detection while supporting long-term storage without significant power consumption

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The resilient member automatically controls the power supply based on the cap's position. When the cap is attached, the resilient member prevents electrical connection; when removed, it establishes the connection. This self-regulating mechanism eliminates the need for continuous power while maintaining detection capability

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If a resilient member is used to establish electrical connection only upon removal, then power consumption is reduced, but the device complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidcap assembly complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The resilient member serves as a simple mechanical intermediary that translates the physical state of the cap (attached or removed) into an electrical state (connection or disconnection). This single component accomplishes the complex function of power management without requiring sophisticated electronics or control systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cap assembly achieves low power consumption during storage, ensures reliable activation of the electronic component upon removal, and provides tamper-proof evidence of usage, facilitating data recording and user reminders.

Implementation Method 1

a resilient member associated with the cap body and configured to establish an electrical connection between the power source and the electronic component

Methodology Applied
Scientific EffectElectrical contact: Conduction (electrical)

Implementation Method 2

the resilient member is prevented to establish the electrical connection between the power source and the electronic component

Methodology Applied
Scientific EffectCircuit blocking: Electrical Resistance

Data Source

PatentEP4037738B1A cap assembly
Publication Date: 2026.02.18 SHL MEDICAL AG
  • EP4037738B1 patent drawingFigure 1~2
  • EP4037738B1 patent drawingFigure 3~4
  • EP4037738B1 patent drawingFigure 5~6

AI summary

A cap assembly adapted to removably attach to a medicament delivery device, the cap assembly comprises: a longitudinally extending cap body configured to be removably attached to a proximal end of the medicament delivery device; an electronic component associated with the cap body; a power source associated with the cap body and configured for powering the electronic component; a resilient member associated with the cap body and configured to establish an electrical connection between the power source and the electronic component; wherein the cap body comprises a movable member configured to interact with the resilient member and with a component of the medicament delivery device such that when the cap body is attached to the medicament delivery device, the resilient member is prevented to establish the electrical connection between the power source and the electronic component.