Medicament Delivery Guard Locking for Long-Term Storage

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Solution Overview

Problem

Medicament delivery devices with plastic components can lose their flexing properties over time due to aging, compromising the functionality of levers and risking exposure of medicament delivery members, especially after long storage periods.

Innovation Solution

A medicament delivery device design featuring a housing with recesses or cut-outs for locking elements that maintain them in a non-tensioned state during storage, ensuring proper functioning by preventing material alteration and ensuring the locking mechanism's flexibility upon use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If locking elements are kept in a tensioned state during storage, then the device maintains its structural integrity, but the plastic material loses its flexing properties over time due to aging

Engineering Contradiction:
Improvestructural integrityVSAvoidflexing properties
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The locking elements are pre-positioned in a non-tensioned state within recesses during assembly, preventing the material from entering a tensioned condition that would lead to loss of flexing properties during storage

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The physical state of the locking elements is changed from a tensioned condition to a non-tensioned condition by designing the recesses to accommodate the elements in their relaxed state, thereby preserving their elastic properties

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If locking elements are made flexible to enable locking/unlocking functionality, then the device can operate properly, but the plastic material may deform or lose its locking capability after long storage periods

Engineering Contradiction:
Improvelocking functionalityVSAvoidlocking capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The locking elements are designed with localized flexibility only in the specific regions needed for locking/unlocking operations, while maintaining rigidity in other areas, and are stored in a non-tensioned state to preserve this localized flexibility

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The locking elements are pre-configured in their optimal non-tensioned state during assembly, ensuring they maintain their elastic memory and flexing properties when needed for operation

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the medicament delivery member guard is designed to move freely for proper operation, then the device can function correctly, but the medicament delivery member may be accidentally exposed causing injuries

Engineering Contradiction:
Improveguard movementVSAvoidaccidental exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The locking mechanism applies a preliminary blocking action to the medicament delivery member guard, preventing any unintended movement that could lead to accidental exposure of the medicament delivery member

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The locking elements act as an intermediary mechanism between the user and the medicament delivery member guard, controlling and restricting guard movement to prevent accidental exposure while allowing intentional operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures the locking mechanism's integrity and functionality after long storage periods, preventing accidental exposure of medicament delivery members and ensuring safe operation.

Implementation Method 1

The locking mechanism may comprise locking elements flexible in a generally radial direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a force element arranged to bias the medicament delivery member guard to a proximal extended position wherein the medicament delivery member is covered

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 3

the plunger rod is movable in the proximal direction for pushing the stopper

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentEP3541452B1Medicament delivery device adapted for long term storage
Publication Date: 2025.08.13 SHL MEDICAL AG
  • EP3541452B1 patent drawingFigure 1
  • EP3541452B1 patent drawingFigure 2
  • EP3541452B1 patent drawingFigure 3

AI summary

The present invention relates to a medicament delivery device comprising a housing (10); a medicament container holder (60) arranged to accommodate a medicament container (62) provided with a medicament delivery member (64); a power unit (81) arranged to act on said medicament container (62) for expelling a dose of medicament when activated; an activation mechanism (30, 48, 148) operably connected to said power unit (81), capable of activating said power unit; said activation mechanism (30, 48, 148) comprising a medicament delivery member guard (30) movable in a longitudinal direction in relation to said housing (10); said activation mechanism comprising a force element (148) arranged to bias said medicament delivery member guard (30) to a proximal extended position wherein said medicament delivery member (64) is covered; locking mechanism (40, 160) operably arranged to lock said medicament delivery member guard (30) in the extended position; that said locking mechanism (40, 160) comprises a number of locking elements (40) connected to said medicament delivery member guard (30) and flexible in a generally radial direction, that said locking mechanism further comprises a number of ledge surfaces (160) connected to said housing, wherein said locking elements (40) flex radially outwards and abut said ledge surfaces (160) when said medicament delivery member guard (30) is moved in the extended position, preventing any further movement of said medicament delivery member guard (30) in the distal direction. The invention is characterised by spaces (158) connected to said housing (10) in which said locking elements (40) are positioned in a non-tensioned state in a delivery mode of said medicament delivery device.