Medium Discharge Device Push-Down Portion Catch Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Medium processing apparatuses face issues with medium discharge, where the upstream end of the medium is caught on the processing tray or pulled back during discharge to a stacking tray, leading to incomplete transfer.

Innovation Solution

A medium discharge device with a push-down portion that deviates from the discharge section in the width direction, supporting the medium at an advanced position and pushing it down below the downstream end of the first medium receiving surface, and a support portion that displaces between retracted and advanced positions to prevent catching and ensure proper discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the medium is pushed out by a pushing member to discharge from the processing tray to the stacking tray, then the medium can be discharged, but the processed medium may be pulled back to the processing tray together with the pushing member and may not be properly discharged

Engineering Contradiction:
Improvemedium discharge efficiencyVSAvoiddischarge completeness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The push-down portion is positioned laterally offset from the discharge section, pushing the medium in a direction perpendicular to the discharge direction. This lateral push-down action creates a dimensional change that prevents the medium from being pulled back by the returning pushing member, while still allowing forward discharge to the stacking tray.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The push-down portion acts as an intermediary element between the pushing member and the medium. By positioning it laterally offset and using it to push the medium down, it mediates the interaction to prevent the medium from being caught on the processing tray edge or pulled back, ensuring reliable discharge.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the medium is discharged from the processing tray to the stacking tray, then the processed medium can be transferred, but the rear end of the processed medium may be caught on the processing tray and may not be properly discharged

Engineering Contradiction:
Improvemedium transfer efficiencyVSAvoiddischarge completeness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Instead of pushing the medium directly forward in the discharge direction, the push-down portion pushes the medium laterally offset from the discharge section. This lateral push-down action in a different dimension ensures the medium clears the processing tray edge completely, preventing the rear end from being caught.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If a pushing member is used to discharge medium, then discharge function is achieved, but the pushing member may pull back the processed medium to the processing tray when returning

Engineering Contradiction:
Improvedischarge operationVSAvoiddischarge completeness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The push-down portion serves as an intermediary that modifies the interaction between the pushing member and the medium. By positioning it laterally offset, it prevents the pushing member from directly contacting and potentially pulling back the medium during its return stroke, while still achieving the discharge function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The push-down portion operates in a lateral dimension offset from the discharge direction, creating a separation between the pushing member's return path and the medium's discharge path. This dimensional separation prevents the pushing member from pulling back the medium while maintaining discharge effectiveness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11518640B2Medium discharge device, medium processing apparatus, and recording system
Publication Date: 2022.12.06 SEIKO EPSON CORP
  • US11518640B2 patent drawing
  • US11518640B2 patent drawing
  • US11518640B2 patent drawing

AI summary

A medium discharge includes a first tray having a first medium receiving surface, a second tray having a second medium receiving surface for receiving the medium discharged from the first tray, a discharge section that discharges the medium disposed on the first tray to the second tray, and a push-down portion that is located downstream of a downstream end of the first medium receiving surface in the medium discharge direction, and that is located at a place deviated from the discharge section in a width direction that is a direction intersecting with the medium discharge direction, and pushes down a part of an upstream end of the medium to be discharged in the medium discharge direction.