Melatonin Extraction from Hypericum Perforatum Using Multi-Step Purification

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Solution Overview

Problem

Existing methods for extracting melatonin from Hypericum perforatum often result in high impurities such as polyphenolic substances, making it desirable to develop methods that minimize these impurities and achieve high-purity melatonin extracts.

Innovation Solution

A multi-step method involving mixing Hypericum perforatum powder with a solvent, filtering, concentrating, crystallizing, purifying, and recrystallizing to produce a high-purity melatonin extract with at least 95% melatonin by weight, while minimizing impurities like hyperforin, hypericin, and melatonin derivatives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If melatonin is extracted from Hypericum perforatum using conventional methods, then melatonin can be obtained, but the product contains high levels of impurities such as polyphenolic substances (hyperoside andhypericin)

Engineering Contradiction:
Improvemelatonin contentVSAvoidimpurity content (hyperoside,hypericin)
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The extraction process is divided into multiple sequential steps: initial extraction, filtration, concentration, crystallization, and purification. Each step segments the overall process to progressively separate melatonin from impurities, transforming a single complex extraction into manageable stages that collectively achieve high purity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent systematically extracts and removes harmful impurities at different stages: polyphenolic substances are removed during filtration and concentration, while crystallization specifically extracts pure melatonin crystals from the concentrate, separating them from remaining impurities in the mother liquor

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 3:

The process utilizes parameter changes including temperature variations during concentration and crystallization, solvent composition adjustments, and pH control to optimize melatonin precipitation while keeping impurities in solution or as removable solids

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If multiple purification steps are added to remove impurities, then product purity increases, but process complexity increases

Engineering Contradiction:
Improvemelatonin purityVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple purification functions are merged into integrated operation sequences: filtration and concentration are combined in a continuous process, and crystallization simultaneously achieves both concentration of melatonin and separation from impurities, reducing the need for separate dedicated equipment for each function

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The crystallization process is designed to be self-purifying, where melatonin automatically crystallizes in pure form from the concentrate, and the mother liquor containing impurities is simply decanted or filtered off, eliminating the need for complex additional purification equipment

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively removes impurities, achieving high-purity melatonin extracts with minimal hyperforin, hypericin, and melatonin derivatives, ensuring safer and more effective melatonin products.

Implementation Method 1

mixing Hypericum perforatum powder with a first solvent to produce an extraction solution

Methodology Applied
Scientific EffectExtraction: Liquid-Liquid Extraction

Implementation Method 2

filtering the extraction solution to produce a filtered solution

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

concentrating the filtered solution to obtain a crude extract of melatonin

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

crystallizing the crude extract of melatonin to produce a crystallized solid

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 5

purifying the crystallized solid to obtain an intermediate product

Methodology Applied
Scientific EffectPurification: Purification

Implementation Method 6

heating and recrystallizing the intermediate solution to obtain a high purity melatonin extract

Methodology Applied
Scientific EffectRecrystallization: Crystallisation

Data Source

PatentUS20250135377A1Methods for extracting melatonin
Publication Date: 2025.05.01 NUTRALAND USA INC
  • US20250135377A1 patent drawing
  • US20250135377A1 patent drawing

AI summary

Embodiments of the present disclosure relate to methods for extracting and purifying melatonin from natural melatonin sources. Such methods may include extracting melatonin from Hypericum perforatum or from tomatoes. Such methods may include mixing the melatonin source with a first solvent; filtering the extraction solution; and concentrating the filtrate to obtain coarse extract. Compositions of the melatonin extract obtained from the methods are also provided.