Melt Trap Radial Support and Turnbuckle Configuration

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Solution Overview

Problem

Existing systems for confining nuclear reactor core melt are unreliable due to the risk of melt traps overturning under non-axisymmetric shock loads, leading to potential melt release outside the trap.

Innovation Solution

The device incorporates a melt trap with radial supports connected through fasteners and clamps with oval holes, and upper supports featuring paired turnbuckles mounted tangentially to the melt trap body, allowing for thermal expansion and distributing shock loads to prevent overturning and maintain structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the melt trap is supported by simple upper supports mounted on protrusions, then the device structure is simple, but the melt trap can be deformed and overturned under non-axisymmetric shock loads

Engineering Contradiction:
Improvesupport structureVSAvoidmelt trap stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The upper support is divided into multiple radial supports that are distributed around the melt trap body. Each radial support independently carries load, and together they provide stable support that prevents overturning under non-axisymmetric shock loads while maintaining structural simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The radial supports are pre-installed and positioned to provide optimal load distribution before any accident occurs. The supports are arranged radially around the melt trap body, creating a stable geometric configuration that inherently resists overturning moments from any direction

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the melt trap body is rigidly constrained, then structural stability is improved, but thermal expansion during cooling operation is restricted causing stress

Engineering Contradiction:
Improvestructural stabilityVSAvoidthermal expansion freedom
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The support system provides different types of constraints at different locations and directions. The radial supports provide strong lateral support for stability while allowing axial movement for thermal expansion. The oval holes in fasteners provide localized flexibility in specific directions while maintaining constraint in other directions

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The support system allows the melt trap body to change its dimensional parameters (expand/contract) in response to temperature changes. The oval-shaped fastener holes and turnbuckle mechanisms enable the structure to adapt its geometry dynamically, transforming from a rigid fixed-position system to one that accommodates thermal parameter changes

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures the melt trap remains stable and prevents melt release by distributing shock loads and allowing for thermal expansion, effectively eliminating the risk of overturning and maintaining structural integrity during severe accidents.

Implementation Method 1

The longitudinal axis of each radial support of the melt trap bottom support passes in projection at an equispaced distance from the fitting location of the paired turnbuckles installed tangentially to the melt trap body

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

the radial supports and the clamps have oval holes, the upper support comprises turnbuckles, mounted in pairs on the upper part of the melt trap body

Methodology Applied
Scientific EffectShock load distribution: Impact Force

Data Source

PatentUS11437157B2Device for confining nuclear reactor core melt
Publication Date: 2022.09.06 JOINT STOCK COMPANY SCIENCE AND INNNOVATIONS
  • US11437157B2 patent drawing
  • US11437157B2 patent drawing
  • US11437157B2 patent drawing

AI summary

A device for confining nuclear reactor core melt comprising a melt trap and provided with a multilayer vessel containment, a filler, an upper support, and a bottom support comprising a horizontal embedded plate mounted in the concrete of a reactor pit. The plate comprises radial supports, the melt trap comprising radial supports, based on the radial support of the plate. The plate radial supports and the melt trap radial supports are connected with fasteners having holes in the form of hyperbolic surfaces. The radial supports and the clamps have oval holes. The upper support comprises turnbuckles, mounted in pairs on the upper part of the melt trap body so that the longitudinal axis of each radial support of the melt trap bottom support passes in projection at an equispaced distance from the fitting location of the paired turnbuckles and connecting the melt trap body with the reactor pit vertical wall.