MEM Safe Arm Device Interrupter Aperture Alignment

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Solution Overview

Problem

Existing MEM safing and arming devices for energetic components with pyrotechnic and explosive materials lack effective mechanisms to prevent unintentional operation while ensuring intentional operation, leading to potential safety hazards.

Innovation Solution

Microelectromechanical (MEM) safing and arming devices utilizing movable interrupters with apertures and actuated by multiple drive signals, including solenoids and linear variable reluctance motors, to block or complete an explosive train, ensuring safe and intentional energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a movable interrupter with aperture is used to block or complete the explosive train, then the reliability of preventing unintentional operation is improved, but the device complexity increases due to multiple actuators and latches

Engineering Contradiction:
Improvesafety against unintentional operationVSAvoidcomplexity of actuator and latch mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The safe arm device is divided into functionally independent segments: multiple actuators (solenoid, LVRM) for different control modes, separate latch mechanisms for securing interrupter positions, and distinct aperture structures for energy transfer. This segmentation allows each component to be optimized independently while working together to achieve high reliability through distributed control functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interrupter is designed as a movable component that can dynamically change its position between blocked and aligned states with respect to the explosive train. The aperture in the interrupter can be positioned to block energy transfer or align with the explosive train for intentional operation, providing dynamic control over the explosive train's activation state.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If multiple actuators (solenoid and LVRM) are used to control the interrupter, then the ease of operation for intentional activation is improved, but the device complexity increases

Engineering Contradiction:
Improvecontrol for intentional operationVSAvoidnumber of actuator mechanisms
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The movable interrupter with aperture serves multiple functions: it acts as a blockage for unintentional operation, provides a controlled aperture for intentional energy transfer, and can be positioned by multiple actuators for different control scenarios. This multi-functionality consolidates several control needs into a single component, reducing overall system complexity despite having multiple actuators.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The interrupter with aperture serves as an intermediary component between the control actuators and the explosive train. It mediates the control signals from multiple actuators, translating them into mechanical positioning changes that control energy transfer to the explosive train, thereby simplifying the interface between control systems and the energetic component.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If latches are used to secure the interrupter position, then the stability of the safe state is improved, but the device complexity increases due to additional latch mechanisms

Engineering Contradiction:
Improvestability of safe stateVSAvoidcomplexity of latch mechanism
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Latches are incorporated to prevent unintentional changes in the interrupter's position, particularly to counteract any unintended displacement that could compromise the safe blocked state. The latches provide preliminary protection against accidental activation by mechanically securing the interrupter in its safe position until intentionally overridden by proper actuator activation.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MEM devices effectively prevent unintentional ignition by blocking energy transfer in a safe state and allow intentional ignition by aligning apertures, providing multiple levels of protection against accidental activation and ensuring reliable operation of energetic components.

Implementation Method 1

actuated by multiple drive signals, including solenoids and linear variable reluctance motors

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

actuated by multiple drive signals, including solenoids and linear variable reluctance motors

Methodology Applied
Scientific EffectLinear variable reluctance motor: Magnetic Reluctance

Data Source

PatentUS8191477B1Microelectromechanical safe arm device
Publication Date: 2012.06.05 NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA LLC
  • US8191477B1 patent drawing
  • US8191477B1 patent drawing
  • US8191477B1 patent drawing

AI summary

Microelectromechanical (MEM) apparatus and methods for operating, for preventing unintentional detonation of energetic components comprising pyrotechnic and explosive materials, such as air bag deployment systems, munitions and pyrotechnics. The MEM apparatus comprises an interrupting member that can be moved to block (interrupt) or complete (uninterrupt) an explosive train that is part of an energetic component. One or more latching members are provided that engage and prevent the movement of the interrupting member, until the one or more latching members are disengaged from the interrupting member. The MEM apparatus can be utilized as a safe and arm device (SAD) and electronic safe and arm device (ESAD) in preventing unintentional detonations. Methods for operating the MEM apparatus include independently applying drive signals to the actuators coupled to the latching members, and an actuator coupled to the interrupting member.