Membrane Carrier Level Difference for Lateral Flow Stirring

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Solution Overview

Problem

In lateral flow type immunochromatography methods, the simple detection system and uniform flow path structure lead to insufficient stirring of the substance to be detected and the label, affecting detection performance, and existing techniques do not adequately address flow rate variations and sensitivity issues.

Innovation Solution

A membrane carrier with a microstructure that includes a level difference in the flow path, featuring convex portions and a capillary action mechanism, promotes stirring and improves sensitivity by altering the flow path's height levels and inclinations, ensuring efficient transport and detection of substances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a uniform flow path structure is used in lateral flow immunochromatography, then the device complexity is reduced and ease of manufacture is improved, but the stirring effect between substance to be detected and label becomes insufficient, deteriorating detection performance

Engineering Contradiction:
Improveease of manufactureVSAvoiddetection performance
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The flow path is designed with different height levels in different regions. The bottom surface of the flow path includes a first level and a second level at different heights, creating local structural variations that generate stirring effects without complicating the overall device structure or manufacturing process

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention introduces a height dimension variation in the flow path structure by creating level differences between different regions. This vertical dimension change generates fluid dynamics effects (stirring) that improve mixing between analyte and label, while the level difference structure can be integrated into existing manufacturing processes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a simple detection system is used in lateral flow immunochromatography, then the device complexity is reduced, but the stirring effect becomes insufficient, affecting detection performance

Engineering Contradiction:
Improvedevice complexityVSAvoiddetection performance
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The flow path structure incorporates local height variations with first and second levels, creating stirring effects in specific regions without requiring complex detection systems or additional components throughout the entire device

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By introducing vertical level differences in the flow path, the invention achieves improved mixing and detection performance through structural design rather than through complex detection mechanisms, maintaining device simplicity while enhancing performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If nitrocellulose membrane with natural pores is used, then the manufacturing process is simple, but the pore diameter and connection are non-uniform, causing flow rate variations that lead to erroneous non-detection

Engineering Contradiction:
Improveease of manufactureVSAvoidflow rate consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention uses a porous polyethylene terephthalate membrane as the base material, maintaining the ease of manufacture associated with porous materials while providing a more uniform pore structure compared to natural nitrocellulose membranes

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention changes the material parameter from natural nitrocellulose to synthetic porous polyethylene terephthalate, which provides more uniform pore characteristics. Additionally, the level difference structure in the flow path further standardizes flow rates by creating consistent hydraulic gradients across the membrane surface

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane carrier enhances detection sensitivity and reduces erroneous non-detection errors by promoting effective stirring and flow control, allowing for highly sensitive and accurate optical determination of substances in liquid samples.

Implementation Method 1

a microstructure that causes a capillary action for transporting the liquid sample is provided on a bottom surface of the flow path

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS11808764B2Membrane carrier for liquid sample test kit, liquid sample test kit, method of manufacturing liquid sample test kit, test method of liquid sample, and membrane carrier
Publication Date: 2023.11.07 DENKA CO LTD
  • US11808764B2 patent drawing
  • US11808764B2 patent drawing
  • US11808764B2 patent drawing

AI summary

Provided is a membrane carrier for a liquid sample test kit (3) that detects a substance to be detected in a liquid sample, the liquid sample test kit including at least one flow path (2) capable of transporting the liquid sample, in which a microstructure that causes a capillary action for transporting the liquid sample is provided on a bottom surface of the flow path (2), and a level difference at which a height level of the bottom surface changes, is provided in the flow path (2). The membrane carrier preferably has a detection zone for detecting a substance to be detected in the liquid sample.