Membrane Separation Chlorine Control for Biofouling Suppression

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Solution Overview

Problem

Existing membrane separation methods using combined-chlorine-based oxidizing agents fail to consistently suppress biofouling due to unpredictable chemical effects, leading to reduced operation time in membrane separation systems, as indicated by inconsistent bactericidal power and biofouling potential, despite maintaining similar total chlorine concentrations.

Innovation Solution

The method involves using a Free 300-second chlorine concentration value as an indicator to ensure the water contains a minimum of 0.036 mg/L-Cl2 or more, and a [Free 300-second value/Log10 (biofouling potential) of 0.008 or more, to effectively suppress biofouling and extend the operation time of membrane separation systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If combined-chlorine-based oxidizing agents are used to suppress biofouling, then bactericidal effect is improved, but operation time is reduced due to inconsistent chemical effects

Engineering Contradiction:
Improvebactericidal effect consistencyVSAvoidoperation time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent changes the parameter for measuring chlorine concentration from total chlorine to Free 300-second value, which reflects the actual bactericidal effectiveness of combined-chlorine-based oxidizing agents more accurately. This parameter change enables consistent suppression of biofouling and extends operation time by maintaining chlorine concentration within the optimal range of 0.036 mg/L-Cl2 or more.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If total chlorine concentration is used as the indicator for water treatment conditions, then operation management is simplified, but biofouling suppression becomes inconsistent

Engineering Contradiction:
Improveoperation management simplicityVSAvoidbiofouling suppression consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the total chlorine concentration parameter with the Free 300-second value parameter, which can be measured using the same DPD method but provides more accurate reflection of combined-chlorine-based oxidizing agent effectiveness. This maintains operational simplicity while significantly improving biofouling suppression consistency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If chemical agents are added constantly to prevent microbial contamination, then bactericidal effect is maintained, but chemical substance consumption increases

Engineering Contradiction:
Improvemicrobial contamination preventionVSAvoidchemical agent consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent implements a feedback control system where the Free 300-second value is continuously monitored and used to adjust chemical agent dosing. By maintaining chlorine concentration within the optimal range (0.036 mg/L-Cl2 or more) rather than using fixed dosing, the system achieves consistent microbial contamination prevention while optimizing chemical agent consumption.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for prolonged operation of membrane separation systems by ensuring consistent chemical effects, effectively suppressing biofouling and maintaining membrane performance.

Implementation Method 1

combined-chlorine-based oxidizing agents such as sodium chlorosulfamate have been widely used because it is possible to suppress biofouling

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

chemical effects such as the bactericidal power of combined-chlorine-based oxidizing agents

Methodology Applied
Scientific EffectBactericidal effect:

Implementation Method 3

reverse osmosis membranes (RO membranes), nanofiltration membranes (NF membranes), ultrafiltration membranes (UF membranes), and microfiltration membranes (MF membranes)

Methodology Applied
Scientific EffectReverse osmosis: Reverse Osmosis

Implementation Method 4

separate out suspended matter or dissolved substances and ions in the water of interest using permeable membranes

Methodology Applied
Scientific EffectOsmosis: Osmosis

Data Source

PatentUS12606464B2Membrane separation method
Publication Date: 2026.04.21 KURITA WATER INDUSTRIES LTD
  • US12606464B2 patent drawing
  • US12606464B2 patent drawing

AI summary

The purpose of the present invention is to provide a technique whereby it becomes possible to operate for a longer period of time in an aqueous system equipped with a membrane separation apparatus. The present invention can provide a membrane separation method, the method comprising containing a combined-chlorine-based oxidizing agent to water of interest, and allowing the water of interest which contains the combined-chlorine-based oxidizing agent to pass through a membrane separation apparatus, in which the water of interest which contains the combined-chlorine-based oxidizing agent has a Free 300-second value of 0.036 mg/L-Cl2 or more wherein the Free 300-second value is a result of the measurement of a chlorine concentration after 300 seconds using a free chlorine measurement reagent.