Membrane Fouling Analysis Algorithm for Seawater Desalination

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Solution Overview

Problem

Conventional seawater desalination systems face limitations in long-term operation and understanding of membrane fouling, with limited consideration of influencing variables and differential pressure management, particularly during membrane maintenance and cleaning processes.

Innovation Solution

An apparatus and method for analyzing membrane fouling in seawater desalination systems, which selects dominant influence variables using algorithms like SPI, PME, BMA, and GA to derive equations that correlate with membrane fouling, enabling effective control and management of these variables to reduce fouling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple factor variables are collectively considered to analyze membrane fouling, then the accuracy of fouling analysis is improved, but the complexity of the system increases

Engineering Contradiction:
Improvefouling analysis accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the complex fouling analysis system into distinct functional modules: a data acquisition unit that collects operational parameters, a preprocessing unit that cleans and standardizes data, an analysis unit that applies algorithms, and an output unit that presents results. This modular segmentation allows comprehensive multi-variable analysis while managing system complexity through organized functional divisions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary processing layer between raw data collection and final analysis results. This intermediary includes data preprocessing steps (normalization, outlier detection) and algorithmic processing (PCA, regression analysis) that transform complex multi-variable data into meaningful fouling indicators, thereby improving analysis accuracy without directly increasing operational complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If differential pressure management includes membrane maintenance and cleaning factors, then the reliability of pressure management is improved, but the difficulty of detecting and measuring increases

Engineering Contradiction:
Improvepressure management reliabilityVSAvoidfouling detection difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements feedback mechanisms where differential pressure measurements are continuously monitored and fed back to assess membrane fouling conditions. The system correlates pressure changes with operational parameters and maintenance history, providing real-time feedback on membrane health and predicting when cleaning or replacement is needed, thereby improving pressure management reliability while making fouling detection more manageable through continuous monitoring.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary action by establishing baseline differential pressure values and fouling trends before actual fouling occurs. Through historical data analysis and predictive algorithms, the system identifies early signs of fouling and prepares maintenance schedules in advance, making the detection and management of membrane conditions more reliable and less difficult by addressing issues before they become severe.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If long-term operation data is used to understand membrane fouling, then the productivity of the desalination system is improved, but the loss of time for data collection and analysis increases

Engineering Contradiction:
Improvedesalination productivityVSAvoiddata collection and analysis time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent implements periodic action by analyzing fouling data at optimized intervals rather than continuously. The system determines appropriate analysis frequencies based on operational conditions, membrane type, and fouling rates, collecting and analyzing data periodically to maintain high productivity while minimizing unnecessary data processing time. This allows long-term operational insights to be gained without constant time loss to data analysis.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent replaces manual or complex mechanical data collection and analysis processes with automated computational systems. Algorithms automatically process operational parameters, correlate them with fouling trends, and generate insights without requiring extensive manual intervention. This substitution significantly reduces the time loss associated with data collection and analysis while maintaining or improving productivity through faster, more consistent analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3293151B1Apparatus and method for analyzing membrane fouling of a seawater desalination system
Publication Date: 2019.12.04 DOOSAN HEAVY IND & CONSTR CO LTD
  • EP3293151B1 patent drawingFigure 1
  • EP3293151B1 patent drawingFigure 2~3
  • EP3293151B1 patent drawingFigure 4

AI summary

This disclosure relates to an apparatus (100) and method for analyzing an influence variable on membrane fouling of a seawater desalination system, wherein influence variables other than variables having a low degree of influence, among variables affecting the membrane, are selected, and the influence thereof on membrane fouling is used to derive an equation. The apparatus includes a variable reception unit for variables affecting membrane fouling of a seawater desalination system (105), a variable storage unit (110), a dominant variable selection unit (120) configured to select at least one dominant variable through at least one algorithm, an equation derivation unit (130) configured to derive a specific equation based on a correlation between the selected dominant variable and the membrane fouling and a variable control unit (140) configured to control the seawater desalination system to control the dominant variable.