Membrane Humidifier Inlet Layout for Longer Off-Gas Residence

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Solution Overview

Problem

Current fuel cell membrane humidifiers face inefficiencies in humidification due to limited flow time within the humidifying module, which affects the performance of Polymer Electrolyte Membrane Fuel Cells (PEMFCs).

Innovation Solution

The fuel cell membrane humidifier design includes an off-gas inlet inclined at a predetermined angle and asymmetrically shaped mesh holes within the humidifying module, increasing the flow time and contact area of off-gas with hollow fiber membranes to enhance humidification efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional humidifying module design is used, then the structure is simple, but the flow time of off-gas is limited and humidification efficiency is insufficient

Engineering Contradiction:
Improvehumidification efficiencyVSAvoidmodule structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by designing the off-gas inlet with an inclined lower end rather than a symmetric straight configuration. This asymmetric inlet design directs off-gas flow toward the potting part, increasing the flow path length and contact time with hollow fiber membranes, thereby improving humidification efficiency without adding complex components

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent introduces a directional dimension to the off-gas flow by inclining the inlet at a predetermined angle. This angular dimension redirects the flow path toward the potting part, effectively increasing the residence time and contact area with the membrane surface, enhancing mass transfer efficiency without increasing module volume

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Duration of action of moving object

If the off-gas flow path is shortened, then the module size is reduced, but the contact time with hollow fiber membranes is insufficient for effective humidification

Engineering Contradiction:
Improveflow time of off-gasVSAvoidhumidifying module volume
Core Design Contradiction:
Duration of action of moving objectVSVolume of stationary object

Solution Approach 1:

The asymmetric inclination of the off-gas inlet creates a longer effective flow path within the same module volume. By angling the inlet toward the potting part, the gas must traverse a more extended route through the hollow fiber membrane bundle, increasing contact time without proportionally increasing the module's external dimensions

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves humidification efficiency by extending the flow time of off-gas through the module, effectively maintaining the moisture levels of the polymer electrolyte membrane, thereby enhancing the power generation efficiency of PEMFCs.

Implementation Method 1

a membrane humidifying method for humidifying a polymer electrolyte membrane by supplying water vapor to air to be supplied to the polymer electrolyte membrane by use of a membrane which selectively allows only water vapor included in off-gas to pass therethrough

Methodology Applied
Scientific EffectSelective permeation: Semipermeable Membrane

Implementation Method 2

an off-gas inlet formed in an inclined direction at a predetermined angle with respect to one surface of the mid-case; and at least one cartridge disposed in the mid-case... increasing the flow time and contact area of off-gas with hollow fiber membranes

Methodology Applied
Scientific EffectFlow path extension:

Data Source

PatentUS20240006633A1Fuel cell membrane humidifier
Publication Date: 2024.01.04 KOLON INDUSTRIES INC
  • US20240006633A1 patent drawing
  • US20240006633A1 patent drawing
  • US20240006633A1 patent drawing

AI summary

The present disclosure provides a fuel cell membrane humidifier capable of improving humidification efficiency by increasing a flow time in a humidifying module, andthe fuel cell membrane humidifier according to an embodiment of the present disclosure,includes: a mid-case; an off-gas inlet formed in a direction inclined at a predetermined angle with respect to one surface of the mid-case through which off-gas discharged from the fuel cell stack is introduced; and at least one cartridge disposed in the mid-case and including an inner case accommodating a plurality of hollow fiber membranes therein, and a potting part fixing ends of the hollow fiber membranes.