Membrane Key Switch Spacer Prevents False Triggering

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Solution Overview

Problem

Conventional membrane keyswitch devices are prone to false triggering due to foreign objects deforming the membrane layers, causing unintended contact between the metal contacts, which results in incorrect signal generation.

Innovation Solution

Incorporating a spacer structure between the bottom plate and the membrane circuit board, aligned with the peripheral edge of the trigger zone, to maintain a distance and prevent foreign objects from deforming the membrane layers, thereby preventing false triggering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the membrane circuit board is disposed close to the bottom plate to reduce overall thickness, then the device becomes more compact, but foreign objects can easily enter the space and cause false triggering

Engineering Contradiction:
Improveoverall thicknessVSAvoidfalse triggering prevention
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent introduces a spacer structure as an intermediary element positioned between the membrane circuit board and the bottom plate. This spacer creates a controlled gap that prevents foreign objects from reaching the membrane layers while maintaining compact overall dimensions. The spacer acts as a protective mediator that resolves the contradiction between compactness and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent addresses the thickness issue by introducing a spatial dimension through the spacer structure. Rather than simply increasing the vertical distance between membrane and bottom plate, the spacer is positioned at specific locations (peripheral edges of trigger zones) to create localized separation. This dimensional approach allows compact overall design while providing protection where needed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a spacer structure is added to prevent foreign objects from deforming membrane layers, then false triggering is prevented, but the overall number of components and structural complexity increases

Engineering Contradiction:
Improvefalse triggering preventionVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spacer structure is not uniformly distributed but is strategically positioned at the peripheral edges of trigger zones where foreign objects are most likely to cause false triggering. This localized approach provides maximum protection with minimum added complexity, as spacers are only placed where they are functionally necessary rather than across the entire membrane surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs a partial action approach by using spacers only at critical locations (peripheral edges) rather than providing continuous separation across the entire membrane circuit board. This partial protection is sufficient to prevent foreign objects from deforming the membrane layers while minimizing the number of components added to the system.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10032574B2Membrane keyswitch with a spacer isolated trigger zone
Publication Date: 2018.07.24 CHICONY ELECTRONICS CO LTD
  • US10032574B2 patent drawing
  • US10032574B2 patent drawing
  • US10032574B2 patent drawing

AI summary

A keyswitch device includes a bottom plate, a membrane circuit board, a keyswitch assembly, and at least one spacer structure. The membrane circuit board is located over the bottom plate and has a trigger zone. The membrane circuit board is configured to generate a trigger signal when the trigger zone is pressed. The keyswitch assembly is disposed over the membrane circuit board and configured to press the trigger zone. The spacer structure is disposed between the bottom plate and the membrane circuit board and substantially aligned with the peripheral edge of the trigger zone. The spacer structure is configured to separate the bottom plate and the membrane circuit board by a distance.