Membrane NO2 Separation for Low-Restriction Nitric Oxide Gas

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Solution Overview

Problem

Soda lime scrubbers used for removing nitrogen dioxide (NO2) from nitric oxide (NO) gas streams suffer from flow restrictions, require frequent replacement, generate fine particulates, and introduce delays in gas delivery, affecting dose accuracy and patient safety.

Innovation Solution

A plasma generating device ionizes a reactant gas to produce NO and NO2, followed by a gas separation device with membranes and sweep fluids to separate and remove NO2, utilizing pressure gradients and selective membranes to minimize flow restrictions and particulate generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If soda lime scrubbers are used to remove NO2 from gas streams, then NO2 removal effectiveness is improved, but flow restriction increases

Engineering Contradiction:
ImproveNO2 removal effectivenessVSAvoidflow restriction
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent employs porous polymer membranes with specific pore structures to enable selective gas permeation. The membranes allow NO2 to pass through while blocking other gases, achieving effective NO2 removal without the flow restrictions associated with traditional soda lime scrubbers. The porous structure provides high surface area for gas interaction while maintaining low pressure drop.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent utilizes thin film membrane structures that provide efficient gas separation with minimal flow resistance. The thin film design allows gases to permeate through the membrane wall, achieving NO2 removal effectiveness comparable to or better than bulk scrubbing materials while significantly reducing flow restriction and pressure drop across the scrubber.

Inventive Principle:
Principle #30Flexible shells and thin films

2Object-affected harmful factors

If soda lime scrubbers are used to remove NO2, then NO2 removal is achieved, but scrubber life is limited requiring periodic replacement

Engineering Contradiction:
ImproveNO2 removalVSAvoidscrubber life
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The patent implements a self-regenerating scrubbing system where the polymer membrane continuously captures NO2 from the gas stream. The membrane can be regenerated by heating or chemical treatment to release captured NO2, restoring the membrane's capacity without replacement. This creates a closed-loop system that maintains NO2 removal effectiveness indefinitely with periodic regeneration rather than replacement.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the operational parameters of the scrubbing system by using temperature or chemical potential changes to reversibly bind and release NO2. The polymer membrane transitions between different binding states, allowing NO2 capture during normal operation and release during regeneration, thereby extending the functional life of the scrubbing medium far beyond conventional soda lime cartridges.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If soda lime is used as scrubbing material, then NO2 removal is effective, but fine particulates are generated that may harm patients

Engineering Contradiction:
ImproveNO2 removal effectivenessVSAvoidfine particulate generation
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical/chemical absorption mechanism of soda lime with a physical permeation mechanism through polymer membranes. Instead of relying on chemical reactions that generate particulate byproducts, the system uses selective diffusion and solubility differences to separate NO2 from other gases, eliminating fine particulate generation while maintaining removal effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs composite polymer membrane structures that combine different materials to achieve selective NO2 permeation. The composite structure may include hydrophobic and hydrophilic layers, or polymer matrices with embedded functional groups, designed to preferentially transport NO2 while preventing particulate formation and maintaining structural integrity without generating harmful byproducts.

Inventive Principle:
Principle #40Composite materials

4Object-affected harmful factors

If soda lime scrubbers are designed with high surface area and tortuosity, then NO2 removal efficiency is improved, but flow restriction and energy consumption increase

Engineering Contradiction:
ImproveNO2 removal efficiencyVSAvoidenergy for gas flow
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by stationary object

Solution Approach 1:

The patent uses highly porous polymer membrane structures that provide extensive surface area for gas separation while maintaining open, interconnected pore channels. This architecture allows efficient NO2 capture through the large surface area without creating the tortuous flow paths characteristic of packed bed scrubbers, thereby minimizing pressure drop and energy consumption for gas flow.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces flow restrictions, prolongs scrubber longevity, and enhances dose accuracy by using membranes and sweep fluids to selectively separate NO2 from NO, ensuring safer and more precise nitric oxide delivery.

Implementation Method 1

a plasma generating device configured to produce a plasma to ionize a flow of a reactant gas into a product gas

Methodology Applied
Scientific EffectPlasma ionization: Plasma

Implementation Method 2

The at least one membrane is configured to permit flow of a subset of gases of the product gas therethrough

Methodology Applied
Scientific EffectSelective permeation: Permeation

Implementation Method 3

The flow of the sweep fluid through the housing is configured to move a subset of gases separated from the product gas away from the at least one membrane

Methodology Applied
Scientific EffectAdvection: Advection

Implementation Method 4

one or more pumps upstream of the housing configured to apply a pressure gradient across the at least one membrane to promote gas transport across the at least one membrane

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS20250368510A1Methods and Systems for Removing Contaminants from Gas
Publication Date: 2025.12.04 THIRD POLE INC
  • US20250368510A1 patent drawing
  • US20250368510A1 patent drawing
  • US20250368510A1 patent drawing

AI summary

Systems and methods are provided for generating a nitric oxide (NO) gas. A plasma generating device is configured to produce a plasma to ionize a flow of a reactant gas into a product gas that comprises NO, NO2, oxygen, and nitrogen gases. A controller is configured to regulate an amount of NO in the product gas using parameters as input to the controller. A gas separation device comprising a housing including product gas inlets and sweep fluid inlets to receive a flow of the product gas and a flow of the sweep fluid such that the flows of product gas and sweep fluid are opposed flows. A membrane is positioned inside the housing and permits flow of a subset of gases of the product gas therethrough so the product gas exiting the housing includes NO.