Membrane PFAS Separation Using Micelles for High-Concentration Streams

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Solution Overview

Problem

Existing methods struggle to effectively remove per- and polyfluoroalkyl substances (PFAS) from liquid sources, particularly at high concentrations, and face challenges in liquifying concentrated PFAS for subsequent processing after foam fractionation.

Innovation Solution

A membrane separator system utilizing semi-permeable membranes and surfactants to form micelles with PFAS molecules, allowing for their concentration and removal, potentially replacing foam fractionation processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If foam fractionation is used to concentrate PFAS molecules, then PFAS concentration is improved, but the process complexity and difficulty of subsequent processing worsen

Engineering Contradiction:
ImprovePFAS concentrationVSAvoidprocess complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent extracts PFAS molecules from the liquid phase by forming micelles with surfactants, which then associate with the membrane surface. This extraction mechanism concentrates PFAS into a removable form without requiring complex foam fractionation equipment, directly resolving the contradiction between achieving high PFAS concentration and maintaining process simplicity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the physical-chemical parameters of the system by introducing surfactants that alter the interfacial properties and promote micelle formation. This parameter change enables PFAS concentration through a simpler membrane-based process rather than complex foam fractionation, addressing both the concentration need and the complexity reduction

Inventive Principle:
Principle #35Parameter changes

2Productivity

If membrane separators are used to remove PFAS molecules, then removal efficiency is improved, but the ability to handle high concentrations worsens

Engineering Contradiction:
Improveremoval efficiencyVSAvoidPFAS concentration handling
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent introduces surfactants as intermediary substances that mediate between the membrane separator and PFAS molecules. The surfactants form micelles that selectively associate with PFAS, enabling the membrane to handle and concentrate high PFAS loads while maintaining high removal efficiency through this intermediary mechanism

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite system combining membrane material with surfactant micelles. This composite approach allows the membrane separator to simultaneously achieve high removal efficiency and handle high PFAS concentrations by leveraging the synergistic properties of both the membrane structure and the surfactant-PFAS micelle complexes

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves concentrated streams of PFAS molecules for subsequent destruction by enhancing the removal efficiency and reducing the need for additional processing steps.

Implementation Method 1

at least a portion of liquid from the membrane separator retentate input is transported from the retentate side of the membrane separator, through a semi-permeable membrane of the membrane separator, to a permeate side of the membrane separator

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

a surfactant present such that at least some of the PFAS molecules are associated with a micelle comprising the surfactant

Methodology Applied
Scientific EffectMicelle formation: Self-Assembly

Data Source

PatentUS20250345756A1Membrane-based separation of micelle-associated PFAS molecules
Publication Date: 2025.11.13 GRADIANT CORP
  • US20250345756A1 patent drawing
  • US20250345756A1 patent drawing
  • US20250345756A1 patent drawing

AI summary

Certain aspects of the present disclosure are related to systems and methods related to the removal of PFAS molecules. In one aspect, systems comprising a membrane separator and a foam fractionation separator are generally described. In some embodiments, the membrane separator and the foam fractionation separator are fluidically connected such that some or all of a feed comprising PFAS molecules, a surfactant, and a liquid and/or a foam fractionation separator input comprising PFAS molecules and a liquid can be processed by the membrane separator and/or the foam fractionation separator. In some embodiments, at least a portion of the PFAS molecules are removed from the feed and/or the foam fractionation separator input. In some embodiments, the surfactant is present such that some or all of the PFAS molecules are associated with micelles, which may facilitate the removal of the PFAS molecules from the feed and/or the foam fractionation separator input. In some embodiments, the membrane separator rejects PFAS molecules (e.g., associated with micelles) to a greater extent than certain dissolved ions.