Membrane Structure with Pillars for Constant Back-Volume

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Solution Overview

Problem

Conventional membrane structures in transducer devices face limitations in sensitivity due to the back-volume, which restricts miniaturization and membrane displacement, as the compressed gas under the membrane exerts a restoring force, reducing compliance.

Innovation Solution

A membrane structure with a substrate and pillars, a thin-film structure, and mechanical phase shifters that maintain a constant back-volume during deflection, allowing for increased compliance and miniaturization by using pillars and protruding portions to create a push-and-pull mechanism, reducing gas compression and enabling larger membrane displacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the back-volume is reduced to enable miniaturization, then the device size is reduced, but the membrane compliance and sensitivity deteriorate due to increased gas compression

Engineering Contradiction:
Improvedevice sizeVSAvoidmembrane compliance
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The membrane is divided into multiple segments or zones with different mechanical properties. By creating a composite membrane structure with regions of varying stiffness, the system achieves both miniaturization and maintained compliance. The segmented design allows certain areas to be more flexible while others provide structural support, resolving the contradiction between small size and membrane compliance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite membrane structures combining materials with different mechanical properties. By integrating materials with varying elasticity, strength, and compliance characteristics, the system achieves high sensitivity in a miniaturized form factor. The composite structure allows optimization of different regions for specific functions, maintaining overall compliance while reducing device size.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If the back-volume is reduced to enable miniaturization, then the device size is reduced, but the membrane displacement capability deteriorates due to increased gas compression

Engineering Contradiction:
Improvedevice sizeVSAvoidmembrane displacement
Core Design Contradiction:
Volume of moving objectVSLength of moving object

Solution Approach 1:

The patent introduces intermediary mechanical elements such as suspension beams, springs, or compliant joints between the membrane and the substrate. These intermediary structures act as mechanical mediators that decouple the membrane displacement from the back-volume compression, allowing large membrane excursions even in miniaturized devices. The intermediaries absorb or compensate for the gas compression effects, enabling both miniaturization and large displacement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs counterbalancing mechanical structures that provide opposing forces to compensate for gas compression. By designing suspension mechanisms with counteracting spring forces or pre-stressed elements, the membrane can achieve large displacements despite the compressive restoring force from compressed gas in a miniaturized back-volume.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Strength

If the membrane stiffness is increased to improve structural integrity, then the structural strength is improved, but the sensitivity and displacement capability deteriorate

Engineering Contradiction:
Improvestructural integrityVSAvoidsensor sensitivity
Core Design Contradiction:
StrengthVSMeasurement precision

Solution Approach 1:

The patent applies local quality by creating spatially varying mechanical properties within the membrane structure. Different regions of the membrane have different stiffness characteristics - areas requiring strength have higher structural integrity, while sensing regions maintain higher compliance for sensitivity. This localized differentiation resolves the contradiction between overall structural strength and local sensitivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system employs dynamic mechanical structures with adjustable or adaptive stiffness characteristics. By designing the membrane and suspension system to exhibit dynamic response characteristics, the structure can maintain structural integrity under static loads while allowing large dynamic displacements for sensing applications. The dynamic design enables the system to be stiff when needed and compliant during operation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3793216B1Membrane structure, transducer device and method of producing a membrane structure
Publication Date: 2023.12.06 AMS INTERNATIONAL AG
  • EP3793216B1 patent drawingFigure 1A~1B
  • EP3793216B1 patent drawingFigure 2A~2B
  • EP3793216B1 patent drawingFigure 3

AI summary

A membrane structure (1) comprises a substrate (2) having a main surface (4) and a rear surface (24). A plurality of pillars (10) are arranged on the main surface (4) of the substrate (2) and have a support area (12) facing away from the main surface (4) of the substrate (2). A thin-film structure (6) is arranged above the main surface (4) of the substrate (2) and the pillars (10), wherein the thin-film structure (6) comprises a plurality of raised portions (15) that are spaced further from the substrate (2) than at least one lower portion (16) of the thin film structure. The raised portions (15) each comprise at least one protruding portion (13), the protruding portions (13) being hollow and having a bottom part (14) and a sidewall (22) and the protruding portions (13) extending towards the substrate (2). The bottom part (14) of each protruding portion (13) is mechanically connected to the support area (12) of one of the pillars (10), respectively. A back-volume (5) is formed by the volume between the main surface (4) of the substrate (2) and the thin-film structure (6).