Transmembrane pressure difference inference device and diffused air amount control device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing approaches to diffused air volume control in membrane filtration operations are not always effective in managing transmembrane pressure, leading to potential fouling and inefficiencies, as they do not account for the dynamic nature of membrane conditions.

Innovation Solution

A transmembrane pressure inference device and diffused air volume control system using a regression model based on machine learning to predict and manage transmembrane pressure changes over time, adjusting air diffusion accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If the diffused air volume is increased to reduce the increase speed of transmembrane pressure, then the transmembrane pressure increase speed is reduced, but the transmembrane pressure may increase and cause fouling

Engineering Contradiction:
Improvetransmembrane pressure increase speedVSAvoidmembrane fouling
Core Design Contradiction:
Stress or pressureVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the diffused air volume based on real-time transmembrane pressure data and predictive models, rather than using fixed control rules. The control amount determination section modifies the diffused air volume dynamically to achieve optimal pressure control while preventing fouling

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses transmembrane pressure sensors to continuously monitor pressure changes and feeds this information back to the predictive model. The model then predicts future pressure values and adjusts the diffused air volume accordingly, creating a closed-loop feedback control system that prevents fouling while managing pressure

Inventive Principle:
Principle #23Feedback

2Stress or pressure

If the diffused air volume is decreased to reduce transmembrane pressure, then the transmembrane pressure may be reduced, but the increase speed of transmembrane pressure may increase

Engineering Contradiction:
Improvetransmembrane pressureVSAvoidtransmembrane pressure increase speed
Core Design Contradiction:
Stress or pressureVSSpeed

Solution Approach 1:

The predictive model forecasts future transmembrane pressure values before they actually occur. By predicting the pressure trajectory in advance, the system can adjust the diffused air volume proactively to prevent excessive pressure buildup or rapid pressure increases, rather than reacting after the problem occurs

Inventive Principle:
Principle #10Preliminary action

3Stress or pressure

If typical control approaches are used to manage transmembrane pressure, then pressure control is attempted, but the system does not account for dynamic membrane conditions leading to inefficiencies

Engineering Contradiction:
Improvetransmembrane pressure controlVSAvoidmembrane filtration efficiency
Core Design Contradiction:
Stress or pressureVSProductivity

Solution Approach 1:

The system changes the control parameters dynamically by using predictive models that account for dynamic membrane conditions. Instead of fixed control rules, the system adjusts diffused air volume based on predicted transmembrane pressure trajectories, allowing optimal control that adapts to changing membrane states and maintains high filtration efficiency

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system allows for appropriate membrane filtration operations by accurately inferring transmembrane pressure changes, optimizing air diffusion to prevent fouling and enhance efficiency.

Implementation Method 1

an air diffusion device configured to perform air diffusion through a membrane surface of the separation membrane

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12577131B2Transmembrane pressure difference inference device and diffused air amount control device
Publication Date: 2026.03.17 KUBOTA CORP
  • US12577131B2 patent drawing
  • US12577131B2 patent drawing
  • US12577131B2 patent drawing

AI summary

To appropriately infer changes over time in transmembrane pressure to perform an appropriate membrane filtration operation, without being bound by typical approach regarding the diffused air volume control. An inference device (2) includes: an input data acquisition section (21) configured to acquire input data derived from operation data that is measured during a membrane filtration operation, the operation data including a membrane filtration pressure and a diffused air volume; and an inference section (23) configured to (i) use a regression model (31) to infer transmembrane pressure-related data after the predetermined time, and (ii) execute an updating process M times (where M is an integer of not less than 2) while changing part of data included in the input data, the updating process being a process of updating the input data N times (where N is an integer of not less than 2) by changing the transmembrane pressure-related data included in the input data to the inferred transmembrane pressure-related data, so as to obtain M inference results on changes over time in the transmembrane pressure in a period up to N×the predetermined time.