Mixed-Conducting Membrane Reactor for Pure Hydrogen From Ammonia

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Solution Overview

Problem

The separation of hydrogen from nitrogen produced during ammonia transformation is inefficient and economically challenging, making it difficult to utilize ammonia as a surrogate for hydrogen transport.

Innovation Solution

An electrochemical reactor with a mixed conducting membrane is used to separate hydrogen from ammonia, where ammonia is introduced to the anode and water to the cathode, enabling hydrogen production through electrochemical pathways.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If ammonia is transformed to hydrogen through conventional methods, then hydrogen can be produced from ammonia, but the hydrogen is mixed with nitrogen and difficult to separate efficiently

Engineering Contradiction:
Improvehydrogen productionVSAvoidhydrogen purity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent divides the ammonia transformation process into two separate electrochemical half-reactions occurring at different electrodes separated by an ion-exchange membrane. The anode performs ammonia oxidation while the cathode performs water reduction, physically separating hydrogen production from nitrogen generation and enabling high-purity hydrogen output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an ion-exchange membrane as an intermediary between the anode and cathode compartments. This membrane selectively transports ions while preventing direct mixing of the anode effluent (containing nitrogen) with the cathode-produced hydrogen, thereby ensuring high hydrogen purity without requiring additional separation steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If ammonia is used as a surrogate for hydrogen transport, then hydrogen can be contained and transmitted easily, but additional transformation and separation steps are required

Engineering Contradiction:
Improvehydrogen transportVSAvoidseparation system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts the hydrogen separation function from the ammonia transformation process by using the ion-exchange membrane to selectively transport hydrogen ions to the cathode side while blocking nitrogen and other byproducts. This extraction of pure hydrogen at the cathode eliminates the need for complex post-transformation separation systems.

Inventive Principle:
Principle #2Taking out (Extraction)

3Manufacturing precision

If conventional electrolysis of water is used, then hydrogen can be produced with high purity, but ammonia cannot be utilized as a hydrogen source

Engineering Contradiction:
Improvehydrogen purityVSAvoidammonia utilization
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent creates a multi-functional electrochemical cell that simultaneously achieves high-purity hydrogen production and ammonia utilization. The anode is designed to catalyze ammonia oxidation while the cathode produces pure hydrogen through water reduction, and the ion-exchange membrane connects these functions, making the system universally applicable to both ammonia conversion and pure hydrogen generation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method efficiently produces high-purity hydrogen without the need for additional separation steps, utilizing ammonia's energy density and avoiding the inefficiencies of traditional separation methods.

Implementation Method 1

hydrogen is generated from water electrochemically

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Implementation Method 2

efficient electrochemical pathways

Methodology Applied
Scientific EffectElectrochemical pathway: Fuel Cell

Implementation Method 3

the membrane is both electronically conducting and ionically conducting

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 4

the membrane is both electronically conducting and ionically conducting

Methodology Applied
Scientific EffectElectronic conduction: Conduction (electrical)

Implementation Method 5

ammonia cracking takes place in situ at the anode

Methodology Applied
Scientific EffectAmmonia cracking: Decomposition (biological)

Implementation Method 6

introducing an oxidant to the anode; wherein the oxidant comprises oxygen or air

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 7

introducing a second stream to the cathode, wherein the second stream comprises water and provides a reducing environment for the cathode

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS20260055518A1Electrochemical hydrogen production utilizing ammonia with oxidant injection
Publication Date: 2026.02.26 UTILITY GLOBAL INC
  • US20260055518A1 patent drawing
  • US20260055518A1 patent drawing
  • US20260055518A1 patent drawing

AI summary

Herein discussed is a method of producing hydrogen comprising: (a) providing an electrochemical reactor having an anode, a cathode, and a membrane between the anode and the cathode, wherein the membrane is both electronically conducting and ionically conducting; (b) introducing a first stream to the anode, wherein the first stream comprises ammonia; (c) introducing an oxidant to the anode; and (d) introducing a second stream to the cathode, wherein the second stream comprises water and provides a reducing environment for the cathode; wherein hydrogen is generated from water electrochemically; wherein the first stream and the second stream are separated by the membrane; and wherein the oxidant and the second stream are separated by the membrane.