Membrane Ventilation Component for Slant-Angle Insertion

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Solution Overview

Problem

Existing ventilation components are prone to breakage when inserted at a slant angle into the axis of a housing opening, as they lack effective design features to prevent deformation and damage during attachment.

Innovation Solution

A ventilation component with a ventilation path, a supporting portion, a gas-permeable membrane, a tubular protruding portion, and a sealing member, where the protruding portion is designed to contact the edge of the housing opening and satisfy specific geometric ratios to minimize deformation and breakage risks, including 2.5≤Gs/Gt≤5.0 and 1.0≤{(Gs−Gt)/2}/Lt≤3.0, ensuring secure attachment without parallel alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the ventilation component is inserted at a slant angle to the axis of the opening, then the ease of operation is improved, but the strength is worsened causing breakage

Engineering Contradiction:
Improveease of insertionVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent applies beforehand cushioning by designing the protruding portion with specific geometric ratios (2.5≤Gs/Gt≤5.0 and 1.0≤{(Gs−Gt)/2}/Lt≤3.0) that preemptively reduce deformation and moment forces during slant-angle insertion. The supporting portion surrounding the ventilation path provides structural reinforcement before insertion occurs, preventing breakage during the insertion process.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Strength

If the protruding portion is designed with larger dimensions to prevent breakage, then the strength is improved, but the device complexity increases

Engineering Contradiction:
Improveresistance to breakageVSAvoidgeometric design complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by establishing specific geometric ratio ranges (2.5≤Gs/Gt≤5.0 and 1.0≤{(Gs−Gt)/2}/Lt≤3.0) that optimize the balance between strength and simplicity. These parameter definitions allow the protruding portion to achieve adequate strength without excessive dimensional increases, maintaining design efficiency while preventing breakage during insertion.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ventilation component effectively prevents breakage during slant-angle insertion by reducing outward deformation and moment forces, allowing for secure attachment while maintaining cost-effectiveness and efficient gas permeability.

Implementation Method 1

a gas-permeable membrane bonded to the supporting portion and closing the ventilation path in a ventilatable manner

Methodology Applied
Scientific EffectGas permeation: Permeation

Data Source

PatentUS12144130B2Ventilation component
Publication Date: 2024.11.12 NITTO DENKO CORP
  • US12144130B2 patent drawing
  • US12144130B2 patent drawing
  • US12144130B2 patent drawing

AI summary

A ventilation component 1 includes a ventilation path 10 for allowing ventilation between an inner space 2u and an outer space 2s of a housing 2. The ventilation path 10 is a path for allowing ventilation between the internal space 2u and the outer space 2s when the ventilation component 1 is attached to an edge 2f. The ventilation component 1 includes a supporting portion 12, a gas-permeable membrane 11, a protruding portion 13, and a sealing member 14. The supporting portion 12 surrounds the ventilation path 10. The gas-permeable membrane 11 is bonded to the supporting portion 12 and closes the ventilation path 10 in a ventilatable manner. The protruding portion 13 is a part having a tubular shape, the part being arranged to protrude from the supporting portion 12 and surround one end of the ventilation path 10, the part being configured to be in contact with the edge 2f when the ventilation component 1 is attached to the edge 2f. The ventilation component 1 satisfies requirements 2.5≤Gs/Gt≤5.0 and 1.0≤{(Gs−Gt)/2}/Lt≤3.0.