3D Memory Array Air-Gap Isolation for Lower Parasitic Capacitance

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Solution Overview

Problem

Current semiconductor memory technologies face challenges in reducing parasitic capacitance between bit lines and source lines, which limits the frequency operation and efficiency of memory devices.

Innovation Solution

A 3D memory array is designed with vertically stacked memory cells, incorporating air gaps between bit lines and source lines to reduce capacitance, formed by trenching and sealing with insulating material, and using a ferroelectric memory film for efficient data storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If air gaps are introduced between bit lines and source lines to reduce parasitic capacitance, then frequency operation and device performance are improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvefrequency operationVSAvoiddevice complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent divides the isolation structure into multiple segments: shallow trenches filled with first dielectric material, deeper trenches filled with second dielectric material, and air gaps positioned between bit lines and source lines. This segmented approach reduces parasitic capacitance while managing the complexity through systematic structuring of the isolation regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces air gaps as a three-dimensional feature between bit lines and source lines, moving beyond traditional planar isolation. By creating vertical air gaps and multi-level trench structures, the patent reduces parasitic capacitance in the vertical dimension while maintaining horizontal circuit functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If air gaps are introduced between bit lines and source lines to reduce parasitic capacitance, then frequency operation and device performance are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefrequency operationVSAvoidmanufacturing precision
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The isolation structure is divided into multiple manufacturable segments: shallow trenches filled with first dielectric material, deeper trenches filled with second dielectric material, and air gaps. This segmentation allows each component to be fabricated with standard precision requirements rather than requiring the entire complex structure to be manufactured in one step.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary trench formation and dielectric material deposition before creating the air gaps. By preparing the trench structures and filling them with dielectric materials in advance, the manufacturing process establishes a foundation that simplifies subsequent air gap formation and reduces the precision requirements for the final assembly.

Inventive Principle:
Principle #10Preliminary action

3Area of stationary object

If vertically stacked memory cells are used to increase storage density, then area efficiency is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvearea efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional planar memory cell arrangement to three-dimensional vertically stacked memory cells. By stacking memory cells vertically, the patent increases storage density and area efficiency while utilizing the vertical dimension to accommodate additional circuit layers, word lines, and isolation structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The vertically stacked memory cell structure is divided into multiple functional segments: memory cells, transistors, bit lines, source lines, and isolation regions. Each segment is optimized for its specific function, allowing the complex three-dimensional structure to be manufactured through systematic, step-by-step fabrication processes.

Inventive Principle:
Principle #1Segmentation

4Object-generated harmful factors

If air gaps are used as isolation regions, then parasitic capacitance is reduced, but manufacturing precision and process complexity increase

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidmanufacturing precision
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The isolation system is segmented into multiple components: shallow trenches with first dielectric material, deeper trenches with second dielectric material, and air gaps. This segmentation allows each component to be manufactured with standard precision, and the combination of components achieves the overall goal of reducing parasitic capacitance without requiring ultra-high precision in any single step.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses dielectric materials as intermediary substances that fill the trenches and provide structural support. These dielectric intermediaries enable the formation of air gaps with controlled dimensions and positions, reducing the direct precision requirements for air gap formation while still achieving the desired parasitic capacitance reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables higher-frequency operation and improved device performance by minimizing parasitic capacitance and enhancing data storage efficiency.

Implementation Method 1

By separating the bit lines and source lines with air gaps, capacitance between the bit lines and source lines can be reduced

Methodology Applied
Scientific EffectParasitic capacitance: Capacitance

Implementation Method 2

One type of non-volatile semiconductor memory is Ferroelectric random access memory (FeRAM, or FRAM)

Methodology Applied
Scientific EffectFerroelectricity:

Data Source

PatentUS11968838B2Air gaps in memory array structures
Publication Date: 2024.04.23 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11968838B2 patent drawing
  • US11968838B2 patent drawing
  • US11968838B2 patent drawing

AI summary

A device includes a semiconductor substrate; a word line extending over the semiconductor substrate; a memory film extending along the word line, wherein the memory film contacts the word line; a channel layer extending along the memory film, wherein the memory film is between the channel layer and the word line; source lines extending along the memory film, wherein the memory film is between the source lines and the word line; bit lines extending along the memory film, wherein the memory film is between the bit lines and the word line; and isolation regions, wherein each isolation region is between a source line and a bit line, wherein each of the isolation regions includes an air gap and a seal extending over the air gap.