Memory Array Semiconductor Layer Encoding for Low-Cost Unique Information

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing memory array manufacturing methods, such as mask ROM, require multiple photomasks and complex processes, leading to high costs and complexity in producing memory arrays with unique information.

Innovation Solution

A memory array design that utilizes semiconductor layers applied between electrodes to differentiate memory elements based on the presence or absence of the layer, allowing for simple and cost-effective manufacturing of arrays with unique information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If mask ROM manufacturing method is used with multiple photomasks, then unique information can be recorded in memory array, but manufacturing process becomes complex and costly

Engineering Contradiction:
Improveunique information recordingVSAvoidmanufacturing process complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The invention extracts the information recording function from the photolithography process by using selective semiconductor layer formation between electrodes. Instead of using multiple photomasks to pattern memory elements, the patent forms semiconductor layers only in specific regions between electrodes through selective deposition or growth processes, thereby separating the information encoding step from the conventional photolithography steps and simplifying the overall manufacturing process.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the physical state and distribution of semiconductor material by controlling layer formation parameters. By varying deposition conditions, growth rates, or selective area treatment parameters, the patent creates regions with semiconductor layers and regions without, thereby encoding information through parameter control rather than through complex photomask patterns.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If multiple photomasks are used for memory array manufacturing, then precise memory element formation is achieved, but manufacturing cost increases

Engineering Contradiction:
Improvememory element formation precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention replaces the mechanical photomask system with a field-based or deposition-based selective formation process. Instead of physically masking areas during photolithography, the patent uses controlled semiconductor layer deposition or growth that occurs only in desired regions between electrodes, eliminating the need for multiple photomasks while maintaining precise memory element formation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention performs preliminary formation of electrodes and insulation layers before selectively forming semiconductor layers in between. This preliminary structuring allows subsequent selective semiconductor deposition to automatically define memory element positions without requiring additional photomasks, as the electrode geometry itself guides the selective layer formation process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3471133B1Memory array, method for producing memory array, memory array sheet, method for producing memory array sheet, and wireless communication device
Publication Date: 2025.08.06 TORAY INDUSTRIES INC
  • EP3471133B1 patent drawingFigure 1~2
  • EP3471133B1 patent drawingFigure 3~4
  • EP3471133B1 patent drawingFigure 5~6

AI summary

A memory array as a mode of the present invention has a plurality of first wires, at least one second wire crossing the first wires, and a plurality of memory elements provided in correspondence with respective intersections of the first wires and the second wire that are formed on a substrate. These memory elements can record respective pieces of information different from each other. A memory array sheet as a mode of the present invention has a plurality of memory arrays including the memory array on a sheet. Such a memory array or a memory array cut out of the memory array sheet is used for a wireless communication apparatus.