Semiconductor Memory Cell Layout for Misalignment Margin

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Solution Overview

Problem

Current semiconductor devices face challenges in achieving high integration and reliability due to limitations in pattern formation and misalignment margins, leading to increased process defects and reduced scalability.

Innovation Solution

The semiconductor device design includes a substrate with device isolation parts defining active regions that are two-dimensionally arranged, featuring word lines with different work functions, impurity regions, conductive pads, bit lines, and storage node contact structures, which enhance ON/OFF controllability, reduce leakage current, and increase misalignment margins, thereby improving reliability and scalability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If critical dimensions of patterns are reduced for higher integration, then device integration density is improved, but manufacturing precision and alignment margins deteriorate

Engineering Contradiction:
Improveintegration densityVSAvoidalignment margin
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The device is segmented into distinct functional regions with different impurity concentrations and types (first impurity regions with first dopant, second impurity regions with second dopant). This segmentation allows independent optimization of each region's dimensions and properties, enabling higher overall integration while maintaining sufficient alignment margins for manufacturing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the semiconductor device are assigned different local qualities through selective impurity doping. The first impurity regions have different dopant concentrations and types compared to the second impurity regions, allowing each region to be optimized for its specific function while maintaining robust manufacturing tolerances through localized property variations rather than uniform scaling.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If device dimensions are reduced for higher integration, then area efficiency is improved, but reliability deteriorates due to increased process defects

Engineering Contradiction:
Improvedevice areaVSAvoidprocess defect rate
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The semiconductor device is divided into multiple discrete impurity regions (first and second impurity regions) with distinct dopant characteristics. This segmentation creates robust, well-defined functional units that are less susceptible to process variations and defects, maintaining reliability even as overall device area is reduced for higher integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device employs composite doping structures combining different dopant types (first dopant and second dopant) in different regions. This composite approach creates regions with tailored electrical properties that are more tolerant to manufacturing variations, improving reliability while enabling compact device design.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If impurity regions are positioned closer for compact design, then device complexity is reduced, but misalignment issues increase

Engineering Contradiction:
Improvestructural simplicityVSAvoidmisalignment margin
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The device utilizes local quality differentiation through distinct impurity regions with different dopant types and concentrations. This allows compact positioning of functional regions while maintaining clear, locally-defined boundaries that are robust to misalignment, as each region's function is determined by its local dopant properties rather than precise geometric positioning.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By segmenting the device into distinct first and second impurity regions with different dopant characteristics, the design achieves compactness through functional integration while maintaining manufacturing robustness. The segmented structure creates well-defined separation between regions, reducing sensitivity to alignment variations even when regions are positioned closely.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240266408A1Semiconductor device
Publication Date: 2024.08.08 SAMSUNG ELECTRONICS CO LTD
  • US20240266408A1 patent drawing
  • US20240266408A1 patent drawing
  • US20240266408A1 patent drawing

AI summary

A semiconductor device includes a device isolation part on a substrate and defining active regions that are two-dimensionally disposed in first and second directions, the active regions each extending in the first direction; first and second word lines crossing the active regions in the second direction and adjacent to each other in the first direction; a first impurity region in the active region between the first and second word lines; a second impurity region in the active region at one side of the first word line and spaced apart from the first impurity region; a first conductive pad in contact with the first impurity region; a second conductive pad in contact with the second impurity region; a bit line on the first conductive pad and extending in the first direction; a storage node contact structure on the second conductive pad; and a landing pad on the storage node contact structure.