Vertical Channel Memory Cell Layout Beyond Planar Scaling Limits

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Solution Overview

Problem

The integration density of two-dimensional semiconductor memory devices is limited by expensive miniaturization techniques, hindering performance and reliability improvements.

Innovation Solution

A semiconductor memory device with a vertical channel transistor design, featuring conductive lines, gate electrodes, and a channel layer with a gate insulation layer, which enhances integration density and reliability by allowing for improved fabrication methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If two-dimensional planar semiconductor memory device design is used, then manufacturing process is simpler, but integration density is limited

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidintegration density
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent transitions from a two-dimensional planar structure to a three-dimensional vertical structure by forming gate electrodes and channel layers that extend in the vertical direction (third direction) rather than only in the plane of the substrate. This vertical channel transistor design allows the channel to extend through multiple layers, significantly increasing the effective channel length and integration density without requiring proportional increases in lithographic resolution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If ultra-expensive apparatuses are used for miniaturization, then pattern size is reduced, but manufacturing cost increases

Engineering Contradiction:
Improvepattern miniaturization capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention exploits the third dimension (vertical direction) to achieve higher integration density without relying solely on reducing pattern dimensions in the lateral directions. By forming vertical channels that extend through multiple layers, the effective channel length is increased without requiring proportionally smaller lithographic patterns, thereby reducing dependence on ultra-expensive miniaturization apparatuses.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a stacked structure where multiple components (gate electrodes, channel layers, insulation films) are nested vertically to form a three-dimensional integrated structure. This nesting approach allows multiple transistor channels to be stacked above each other, increasing integration density without requiring lateral pattern shrinkage that would demand expensive lithography equipment.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If vertical channel transistor design is implemented, then integration density increases, but device complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidfabrication process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The fabrication process is divided into distinct sequential steps: forming the conductive line, forming the insulation film, forming the gate electrode layer, and forming the channel layer. Each step builds upon the previous one, allowing for modular manufacturing that manages complexity through systematic segmentation of the overall fabrication process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive line and insulation film are formed in advance before the gate electrode and channel layer are created. This preliminary preparation establishes a stable foundation that simplifies subsequent steps, as the basic structural elements are already in place to guide the formation of the vertical channel transistor components.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11903184B2Semiconductor memory devices and methods for fabricating the same
Publication Date: 2024.02.13 SAMSUNG ELECTRONICS CO LTD
  • US11903184B2 patent drawing
  • US11903184B2 patent drawing
  • US11903184B2 patent drawing

AI summary

A semiconductor memory device in which performance and reliability are improved, and a method for fabricating the same are provided. The semiconductor memory device includes a conductive line extending in a first direction on a substrate, an interlayer insulation film that includes a cell trench extending in a second direction intersecting the first direction, on the substrate, a first gate electrode and a second gate electrode that are spaced apart from each other in the first direction and each extend in the second direction, inside the cell trench, a channel layer that is inside the cell trench and is electrically connected to the conductive line, on the first gate electrode and the second gate electrode, and a gate insulation layer interposed between the first gate electrode and the channel layer, and between the second gate electrode and the channel layer.