3D Memory Chip Guard Layout for Scribe Stress Relief

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Solution Overview

Problem

The existing two-dimensional nonvolatile memory devices face limitations in integration and manufacturing yield due to mechanical stress and defects in the scribe region, which can lead to cracks and misalignment issues during the manufacturing process of three-dimensional memory devices.

Innovation Solution

The solution involves forming chip guard patterns in the chip guard region between the main chip and scribe regions and creating a buffer slit between the chip guard patterns to alleviate stress and prevent crack propagation, thereby enhancing the manufacturing process and structural stability of three-dimensional memory devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If chip guard patterns are formed in the chip guard region, then structural stability is improved, but device complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The chip guard region is segmented into multiple chip guard patterns arranged in parallel, which distributes and manages the structural reinforcement function across multiple discrete elements rather than a single continuous structure, thereby improving stability while maintaining manufacturability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The chip guard patterns act as intermediary structures between the main chip region and the scribe region, providing a transition zone that manages stress and prevents crack propagation without directly modifying the main chip structure or the scribe region

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a buffer slit is formed between chip guard patterns, then manufacturing yield is improved, but device complexity increases

Engineering Contradiction:
Improvemanufacturing yieldVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The buffer slit segments the chip guard patterns by creating spacing between them, which prevents stress concentration and crack propagation between adjacent patterns, thereby improving manufacturing yield while adding minimal structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The buffer slit serves as a pre-designed stress relief zone that cushions against potential crack propagation between chip guard patterns during manufacturing processes, addressing potential failures before they occur

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If chip guard patterns and buffer slit are added to alleviate stress, then reliability is improved, but ease of manufacture deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of manufacture
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The chip guard patterns and buffer slits are merged into a single integrated structure formed through coordinated patterning processes, allowing both stress relief features to be created in conjunction with each other rather than as separate manufacturing steps

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12148709B2Memory device and method of manufacturing the same
Publication Date: 2024.11.19 SK HYNIX INC
  • US12148709B2 patent drawing
  • US12148709B2 patent drawing
  • US12148709B2 patent drawing

AI summary

The present technology relates to a memory device and a method of manufacturing the same. A memory device according to an embodiment of the present disclosure includes a main chip region, a chip guard region disposed adjacent to the main chip region, a plurality of chip guard patterns formed in the chip guard region, and a buffer slit formed in a space between the plurality of chip guard patterns.