3D Memory Contact Plug Structure for Constant Width Connections

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Solution Overview

Problem

Existing memory devices with three-dimensional structures face challenges in maintaining a constant width for contact plugs connected to gate lines, which affects the reliability and performance of the memory device.

Innovation Solution

A memory device with a stack structure comprising alternately stacked conductive layers and interlayer insulating layers, featuring openings with protrusion portions that allow for the formation of contact plugs with a constant width, ensuring consistent electrical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional three-dimensional memory structures are used, then device integration is improved, but contact plug width consistency deteriorates

Engineering Contradiction:
Improvedevice integrationVSAvoidcontact plug width consistency
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces a protrusion portion in the opening that extends in the first direction (vertical dimension), creating a stepped structure. This dimensional change allows the opening to maintain a larger cross-sectional area at the contact plug formation region while connecting to upper conductive layers, thereby ensuring constant contact plug width without compromising the three-dimensional integrated structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The opening is designed with different cross-sectional areas at different positions: a larger cross-sectional area at the conductive layer contact portion and a smaller cross-sectional area at the upper portion. This local quality variation ensures that the contact plug maintains constant width where it contacts the conductive layer while still accommodating the three-dimensional stacked structure above.

Inventive Principle:
Principle #3Local quality

2Reliability

If contact plug width is maintained constant, then resistance dispersion is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveresistance dispersion controlVSAvoidopening structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The opening is segmented into distinct portions: a first opening portion extending from the conductive layer to the interlayer insulating layer, and a second opening portion extending from the interlayer insulating layer to the upper surface. The protrusion portion forms the boundary between these segments. This segmentation allows each portion to be optimized independently for its specific function while maintaining overall manufacturing feasibility.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250048626A1Memory device and manufacturing method of the memory device
Publication Date: 2025.02.06 SK HYNIX INC
  • US20250048626A1 patent drawing
  • US20250048626A1 patent drawing
  • US20250048626A1 patent drawing

AI summary

A memory device may include a stack structure including a plurality of conductive layers and a plurality of interlayer insulating layers, which are alternately stacked along a first direction, an opening extending in the first direction from at least one conductive layer, among the plurality of conductive layers, in the stack structure, and a contact plug in the opening. The opening may include a protrusion portion protruding in a second direction intersecting the first direction.