Semiconductor Memory Device Support Pillar Density

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Solution Overview

Problem

Existing semiconductor memory devices face challenges in improving yield due to unevenness in the layered structure of stacked wirings, leading to defects in the lithography process and wiring formation, particularly in the hookup areas where support pillars are less densely arranged.

Innovation Solution

The semiconductor memory device employs a dense arrangement of support pillars in the hookup areas where contacts are not present, matching the density of memory pillars in the cell area, to maintain even subsidence and prevent localized unevenness, thereby improving yield by suppressing defects in wiring formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If support pillars are sparsely arranged in hookup areas, then device complexity is reduced, but manufacturing precision deteriorates due to localized unevenness in layered structure

Engineering Contradiction:
Improvestructure complexityVSAvoidlayered structure uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by differentiating the arrangement density of support pillars based on location: hookup areas have support pillars arranged at the same density as memory pillars to prevent localized unevenness, while other areas may have different densities. This localized adjustment maintains manufacturing precision in critical areas without unnecessarily increasing overall device complexity

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If support pillars are densely arranged in hookup areas, then manufacturing precision is improved by preventing localized unevenness, but device complexity increases

Engineering Contradiction:
Improvelayered structure uniformityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements local quality by selectively increasing support pillar density only in hookup areas where contacts are absent, while maintaining appropriate density in other regions. This targeted approach improves manufacturing precision in problematic areas without proportionally increasing overall device complexity

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If support pillars are sparsely arranged, then ease of manufacture is improved, but reliability deteriorates due to defocusing in lithography and wiring formation defects

Engineering Contradiction:
Improvefabrication easeVSAvoidyield
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by concentrating support pillars in hookup areas where they are most needed to prevent lithography defocusing and wiring formation defects, while allowing sparser arrangement in areas where they are less critical. This optimized local distribution maintains reliability without unnecessary manufacturing complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements preliminary action by pre-positioning support pillars in hookup areas before the lithography and wiring formation processes. This advance preparation prevents localized unevenness that would cause defocusing and wiring defects, ensuring reliable manufacturing outcomes

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11335696B2Semiconductor memory device
Publication Date: 2022.05.17 KIOXIA CORP
  • US11335696B2 patent drawing
  • US11335696B2 patent drawing
  • US11335696B2 patent drawing

AI summary

A semiconductor memory device according to an embodiment includes a substrate, a first conductive layer, first and second pillars. The substrate includes first to third regions. The first pillars are provided in the first region to penetrate the first conductive layer. The second pillars are provided in the second region or the third region to penetrate the first conductive layer. The second region includes first and second sub-regions. The first sub-region includes a contact corresponding to the first conductive layer. A coverage of the second pillars in the second sub-region is higher than a coverage of the second pillars in the first sub-region and lower than or equal to a coverage of the first pillars in the first region.