Semiconductor Memory Device Slit Formation Method

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Solution Overview

Problem

Current semiconductor memory devices face challenges in ensuring high reliability due to complexities in the manufacturing process, particularly in forming slits that isolate memory blocks, which can lead to variations in slit depth and shape, resulting in increased failure rates.

Innovation Solution

The semiconductor memory device employs a manufacturing method where the conductive layer with high etching difficulty is worked before stacking insulating layers, using a sacrificial layer and protective layers to form slit grooves that are etched to specific depths, facilitating precise control over slit formation and reducing failure rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If slits are formed to isolate memory blocks in conventional manufacturing, then memory block isolation is achieved, but variations in slit depth and shape occur leading to increased failure rates

Engineering Contradiction:
Improvedevice reliabilityVSAvoidslit depth and shape consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by forming the conductive layer with high etching difficulty before stacking the insulating layers. This allows the slit grooves to be etched to a predetermined depth through the insulating layers and into the conductive layer, ensuring consistent depth and shape while isolating memory blocks effectively.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the manufacturing process into distinct stages: first forming the conductive layer, then stacking insulating layers, and finally etching slit grooves to specific depths. This segmentation allows precise control over slit formation by working with individual layers separately, improving depth and shape consistency.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If the conductive layer with high etching difficulty is worked before stacking insulating layers, then precise control over slit formation is achieved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveslit formation precisionVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The conductive layer is prepared in advance before insulating layers are stacked, establishing a foundation for precise slit formation. This preliminary preparation includes forming the layer with specific properties that facilitate controlled etching, enabling subsequent precise slit creation without excessive process complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies local quality by treating the conductive layer with specific characteristics in the regions where slits will be formed. The etching process targets specific areas with predetermined depths, allowing precise local control over slit formation while maintaining overall process manageability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the reliability of the semiconductor memory device by improving the precision and consistency of slit formation, thereby reducing failure occurrences and maintaining desired shapes, leading to improved device performance.

Implementation Method 1

the conductive layer with high etching difficulty is worked before stacking insulating layers, using a sacrificial layer and protective layers to form slit grooves that are etched to specific depths

Methodology Applied
Scientific EffectEtching:

Data Source

PatentUS11075213B2Semiconductor memory device and manufacturing method for same
Publication Date: 2021.07.27 KIOXIA CORP
  • US11075213B2 patent drawing
  • US11075213B2 patent drawing
  • US11075213B2 patent drawing

AI summary

According to one embodiment, semiconductor memory device includes a first conductive layer, a plurality of second conductive layers stacked over the first conductive layer in a first direction, a memory pillar extending in the plurality of second conductive layers in the first direction, and a first layer extending from the first conductive layer through a portion of the plurality of second conductive layers in the first direction in contact with a the plurality of second conductive layers, the first layer including a first portion having a first cross section in the plane of second and third directions that are perpendicular to each other and to the first direction, and a second portion having a second cross section, different from the first cross section, in the plane of the second and third directions.