Memory Foam Cosmetic Blender for Hygienic Low-Waste Application

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Solution Overview

Problem

Current cosmetic blenders made of open-cell foam are inefficient in terms of material usage, hygiene, and cleaning, as they absorb excessive makeup, lead to bacterial growth, and are not suitable for rapid cleaning and drying, especially when used with microbiome cosmetics.

Innovation Solution

A cosmetic applicator with a resilient body featuring a patterned surface comprising distinct porous and non-porous areas, a removable foam layer, and actuators for controlled tamping, along with a fluid-impermeable core, enabling precise makeup application, efficient cleaning, and integration with smart technology for optimized use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If open-cell foam blenders are used to pick up and release cosmetic material, then blending capability is improved, but excessive cosmetic material is impregnated into the sponge causing waste and cleaning difficulties

Engineering Contradiction:
Improveblending capabilityVSAvoidcosmetic material waste
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The blender is divided into two distinct functional zones: a first zone with open-cell foam structure for picking up cosmetic material, and a second zone with closed-cell foam structure for releasing and blending the material. This segmentation allows each zone to perform its specific function efficiently without excessive material impregnation throughout the entire sponge.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the blender are assigned different foam structures tailored to their specific functions. The first zone uses open-cell foam optimized for material pickup, while the second zone uses closed-cell foam optimized for controlled release and blending, creating local quality variations that improve overall performance and reduce waste.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If small pore size foam is used to hold water for moisturization, then moisture retention is improved, but cleaning becomes problematic and drying time increases to hours

Engineering Contradiction:
Improvemoisture retentionVSAvoiddrying time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The blender incorporates a removable surface component with limited-volume open cells for moisture holding, separated from the main body. This allows the moisture-retention function to be concentrated in a small, easily cleanable component rather than throughout the entire blender, significantly reducing drying time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The open-cell moisture-retaining structure is extracted as a separate removable surface component that can be easily removed for cleaning. This extraction allows rapid rinsing and drying of the moisture-holding portion without having to clean the entire blender, reducing drying time from hours to minutes.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If liquid cosmetic material permeates through the entire foam body, then blending coverage is improved, but bacterial growth is facilitated inside the pores

Engineering Contradiction:
Improveblending coverageVSAvoidbacterial growth
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The blender is segmented into a first zone for material pickup and a second zone for blending, with the second zone using closed-cell foam that prevents liquid cosmetic material from permeating deep into the structure. This segmentation limits bacterial growth zones while maintaining blending coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses open-cell foam only in the first zone for controlled material pickup, while the second zone uses closed-cell foam that resists liquid permeation. This selective use of porous materials allows blending coverage while preventing bacterial growth in the closed-cell region where liquid does not penetrate.

Inventive Principle:
Principle #31Porous materials

4Ease of manufacture

If uniform density foam is used for the entire blender, then manufacturing simplicity is maintained, but different areas of the face require different force/compression characteristics

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidforce/compression characteristics
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The blender incorporates zones with different foam densities and compression characteristics tailored to specific facial areas. The first zone has softer foam for delicate areas like around the eyes, while the second zone has firmer foam for broader blending areas, providing adaptability without sacrificing manufacturability through modular design.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for rapid and hygienic makeup application, reduces waste, prevents bacterial growth, and effectively handles microbiome cosmetics by controlling moisture and force characteristics, enhancing blending efficiency and user experience.

Implementation Method 1

cosmetic materials, such as contour makeup 60 (FIG. 3), are picked up by open cells of the blender surface and then released back onto the skin surface as the blender is moved

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

the uniformity of the resilient open cell foam material and the slow rebound of such memory foam from a compressed or tensioned state to its repose memory shape

Methodology Applied
Scientific EffectElastic recovery: Elastic Recovery

Data Source

PatentUS11641928B2Cosmetic blender and method of use
Publication Date: 2023.05.09 SHADDUCK JOHN H
  • US11641928B2 patent drawing
  • US11641928B2 patent drawing
  • US11641928B2 patent drawing

AI summary

Cosmetic blenders and applicators, and more particularly to a soft, resilient blender system that includes an open-cell memory foam surface component that is easily cleanable or optionally disposable in combination with a core component that is fluid impermeable. Further, variations of the blender provide (i) patterned surface structures for makeup pickup and release together tamping features, (ii) user-controlled variable stiffness surface tamping features, (iii) actuated surface tamping features, (iv) accelerometer controlled surface tamping actuators, (v) wireless communication with smart phones and the like for controlling actuators, recording use and providing users with indications of optimal methods of use, (vi) sensors for sensing skin contacting parameters, and (vii) light and/or thermal emitters for enhancing blending and setting of cosmetic materials.