Memory Fuse Layout for Post-Assembly Weak Bit Repair

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Solution Overview

Problem

Detecting and repairing weak bits in memory devices after assembly is challenging due to the difficulty in obtaining high voltage for blowing fuses, especially when the devices are mounted on a printed circuit board.

Innovation Solution

A semiconductor device design incorporating a doped structure, dielectric layers, and insulating structures with fuses that allow for the creation of high voltage and high current paths without affecting the main array, enabling post-assembly testing and repair.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the memory device is assembled and mounted on a printed circuit board, then the device achieves miniaturization and integration, but it becomes difficult to obtain high voltage for burning or blowing out the fuse

Engineering Contradiction:
Improvedevice sizeVSAvoidease of obtaining high voltage for fuse operation
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent divides the semiconductor device into distinct functional regions: a main array region and a spare array region. The fuse structures are specifically located in the spare array region, which is electrically isolated from the main array. This segmentation allows the fuse operation (requiring high voltage) to be performed independently without affecting the main array, and enables post-assembly testing and repair capabilities while maintaining the miniaturized integrated structure.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the fuse is blown out to repair weak bits, then the functional integrity is improved, but the high voltage required for fuse operation may affect the main array

Engineering Contradiction:
Improvefunctional integrityVSAvoidhigh voltage effect on main array
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the fuse structures from the main array and places them in a separate spare array region. This physical and electrical separation ensures that when high voltage is applied to blow out fuses for repairing weak bits, the main array is not affected by the high voltage stress. The spare array acts as an isolated testing and repair zone, protecting the main array from harmful high voltage effects while enabling functional integrity restoration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a substrate as an intermediary element between the fuse structures and the main array. The substrate provides electrical isolation and acts as a mediator that allows high voltage to be applied to the fuse structures without directly affecting the main array. This intermediary structure enables safe fuse operation for repair purposes while protecting the main functional array from high voltage damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of repair

If post-assembly testing and repair are implemented, then the ease of repair is improved, but the device complexity increases

Engineering Contradiction:
Improvepost-assembly testing and repair capabilityVSAvoiddevice structure complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The patent merges the testing and repair functionality directly into the device structure by incorporating fuse structures and spare array regions during the semiconductor manufacturing process. Rather than adding external testing equipment or complex repair mechanisms, the fuse structures are integrated into the device itself, enabling post-assembly testing and repair capabilities through standard semiconductor fabrication techniques. This merging approach enables ease of repair without significantly increasing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20260068651A1Semiconductor device including fuses and manufacturing method of the same
Publication Date: 2026.03.05 NAN YA TECH
  • US20260068651A1 patent drawing
  • US20260068651A1 patent drawing
  • US20260068651A1 patent drawing

AI summary

A semiconductor device and method for manufacturing the same are provided. The semiconductor device includes a substrate, a lower supporting frame; an upper supporting frame, and a capacitor component. The lower supporting frame is disposed over the substrate. The upper supporting frame is disposed over and spaced apart from the lower supporting frame. The capacitor component is disposed over the substrate. The capacitor component includes a lower electrode having a noncontinuous sidewall abutting the lower supporting frame.