Variable Resistance Memory Element Hillock Suppression

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Solution Overview

Problem

The manufacturing process of variable resistance memory elements creates hillocks in electrode materials, leading to unstable initial resistance values and increased initialization voltage, making it difficult to control the conductive path formation in the transition metal oxide layer.

Innovation Solution

A nonvolatile memory element structure comprising a first and second electrode with a variable resistance layer, where the second transition metal oxide has a lower oxygen content atomic percentage and a transition metal compound containing oxygen and nitrogen or oxygen and fluorine, reducing the initialization voltage by minimizing hillock formation and enhancing current density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a heating step at about 400 degrees Celsius is performed to form electrode interconnection, then the electrode materials are formed, but hillocks are created in the electrode materials leading to unstable initial resistance values

Engineering Contradiction:
Improveelectrode interconnection formationVSAvoidinitial resistance value stability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

A buffer layer comprising a nitride or fluoride of a transition metal is introduced between the electrode and the variable resistance layer. This buffer layer acts as an intermediary that prevents direct interaction between the electrode material and the transition metal oxide, thereby preventing hillock formation during heating while maintaining stable electrical characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer layer is designed as a thin, sacrificial layer that can be easily formed and removed or integrated into the final structure. It serves its protective function during manufacturing and then becomes part of the overall device structure, providing ongoing stabilization without requiring additional complex processing steps.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of manufacture

If the heating temperature is increased to form electrode interconnection, then the electrode materials are formed, but the initialization voltage increases due to hillock formation

Engineering Contradiction:
Improveelectrode material formationVSAvoidinitialization voltage
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The nitride or fluoride buffer layer serves as a thermal and structural intermediary during the heating process. It allows the electrode materials to be formed at necessary temperatures while preventing the formation of hillocks that would otherwise increase the initialization voltage, thus decoupling the manufacturing temperature requirement from the operational voltage requirement.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If the variable resistance layer is made thinner to reduce initialization voltage, then the initialization voltage decreases, but hillock formation becomes more significant relative to the layer thickness

Engineering Contradiction:
Improveinitialization voltageVSAvoidresistance value stability
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The buffer layer provides a stable interface that prevents hillock formation even when the variable resistance layer is made thin. This intermediary structure ensures that the thin layer maintains its structural integrity and uniform thickness, allowing low initialization voltage without sacrificing resistance stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By changing the chemical composition of the buffer layer to a nitride or fluoride of a transition metal, the material properties are optimized to prevent hillock formation. This parameter change in material composition allows the system to achieve both thin layer dimensions and stable resistance characteristics simultaneously.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for low-voltage initialization without hillock formation, stabilizing the initial resistance value and reducing the initialization voltage, while also minimizing film separation and contact resistance issues.

Implementation Method 1

it is necessary that two values of low resistance and high resistance be clearly distinguished, a change between low resistance and high resistance be stable at high speed, and these two values be held in a nonvolatile manner. As an example of this variable resistance element, a nonvolatile memory element using stacked transition metal oxides with different oxygen content atomic percentages for the variable resistance layer has been proposed. There is a disclosure that, in this variable resistance element, a change in resistance is stabilized by selectively causing an oxidation-reduction reaction at an electrode interface in contact with the variable resistance layer

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Implementation Method 2

the second variable resistance layer comprises a second transition metal oxide and a first transition metal compound, the first transition metal compound containing either oxygen and nitrogen or oxygen and fluorine

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS8861257B2Nonvolatile memory element, manufacturing method thereof, nonvolatile memory device, and design support method for nonvolatile memory element
Publication Date: 2014.10.14 PANASONIC SEMICON SOLUTIONS CO LTD
  • US8861257B2 patent drawing
  • US8861257B2 patent drawing
  • US8861257B2 patent drawing

AI summary

A nonvolatile memory element includes a variable resistance layer located between a lower electrode and an upper electrode and having a resistance value that reversibly changes based on electrical signals applied between these electrodes. The variable resistance layer includes at least two layers: a first variable resistance layer including a first transition metal oxide; and a second variable resistance layer including a second transition metal oxide and a transition metal compound. The second transition metal oxide has an oxygen content atomic percentage lower than an oxygen content atomic percentage of the first transition metal oxide, the transition metal compound contains either oxygen and nitrogen or oxygen and fluorine, and the second transition metal oxide and the transition metal compound are in contact with the first variable resistance layer.