3D Memory Inspection Pads for Defect Detection

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Solution Overview

Problem

Detecting structural defects in three-dimensionally arranged memory cells within memory devices is challenging due to variations in manufacturing conditions, making it difficult to ensure the quality and yield of these devices.

Innovation Solution

Incorporating an in-line inspection method that utilizes inspection pads and transistors to detect defects by applying a common potential to turn transistors to an OFF state, allowing for real-time detection of structural defects and feedback for manufacturing condition adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If three-dimensionally arranged memory cells are manufactured, then storage capacity is improved, but detection of structural defects becomes more difficult

Engineering Contradiction:
Improvestorage capacityVSAvoiddetection of structural defects
Core Design Contradiction:
Quantity of substanceVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies preliminary action by performing in-line inspection during the manufacturing process rather than after completion. Inspection pads are formed in advance within the stacked body structure, allowing defects to be detected at intermediate stages when they are more accessible and identifiable, thus resolving the difficulty of detecting defects in complex three-dimensional structures while maintaining high storage capacity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces inspection pads as intermediary elements that facilitate defect detection. These pads are specifically designed to be accessible from the surface of the stacked body and serve as mediators between the inspection equipment and the internal structures, enabling non-destructive detection of structural defects without compromising the three-dimensional arrangement and storage capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If in-line inspection is implemented, then manufacturing yield is improved, but device complexity increases

Engineering Contradiction:
Improvemanufacturing yieldVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the inspection function with the existing memory device structure by integrating inspection pads into the stacked body during normal manufacturing processes. This combination allows in-line inspection to be performed without adding separate, complex inspection systems, thus improving manufacturing yield while minimizing increases in device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inspection pads serve multiple functions: they act as both structural components of the memory device and as access points for defect detection. This multi-functionality reduces the need for additional dedicated inspection structures, thereby improving manufacturing yield without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10748915B2Memory device and manufacturing method therefor
Publication Date: 2020.08.18 KIOXIA CORP
  • US10748915B2 patent drawing
  • US10748915B2 patent drawing
  • US10748915B2 patent drawing

AI summary

According to one embodiment, there is provided a memory device which includes a plurality of elements that include three-dimensionally arranged memory cells, a transistor that is electrically connected to at least one of the plurality of elements, an inspection pad that is connected in series to at least one of the plurality of elements through the transistor, and a wiring that is electrically connected to the inspection pad and a gate of the transistor and capable of supplying a common potential to both the inspection pad and the transistor for turning the transistor to an OFF state.