Thermally Enhanced Memory Module Heat Dissipation

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Solution Overview

Problem

Existing heat spreader solutions for semiconductor memory devices primarily improve thermal performance by enhancing the top surface heat dissipation, neglecting the critical thermal paths through the package leadframe/substrate, which limits overall thermal efficiency.

Innovation Solution

The implementation of a heat spreader mounted directly onto the internal electrical layers of the PCB substrate, utilizing vias for both electrical and thermal connections, and the use of substrate heat spreaders that extend above the PCB edge to improve thermal conductivity and airflow, thereby enhancing heat dissipation from both the top and bottom surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heat spreader is mounted on the top surface of the device, then heat dissipation from the top surface is improved, but thermal paths through the package leadframe/substrate are not improved

Engineering Contradiction:
Improveheat dissipation from top surfaceVSAvoidthermal performance through package leadframe/substrate
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heat spreader is divided into two separate components: a top surface heat spreader mounted on the device top surface, and a substrate heat spreader mounted on the bottom surface of the package substrate. This segmentation allows independent optimization of thermal paths through both the top surface and the package leadframe/substrate, resolving the contradiction by addressing each thermal path separately rather than attempting to improve both with a single component.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the package leadframe/substrate thermal path is improved, then overall thermal performance is significantly improved, but existing heat spreader solutions do not address this path

Engineering Contradiction:
Improveoverall thermal performanceVSAvoidthermal path coverage
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The substrate heat spreader serves multiple functions simultaneously: it acts as a thermal conductor to improve heat dissipation from the package substrate, provides a mounting surface for additional thermal management components, and extends beyond the substrate edges to create airflow channels. This multi-functionality achieves comprehensive thermal path improvement without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The substrate heat spreader extends in the lateral dimension beyond the edges of the package substrate, creating a three-dimensional thermal management structure. This extension into the lateral dimension allows the heat spreader to intercept heat flow from multiple directions and create effective airflow paths, thereby improving overall thermal performance while maintaining a compact form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If heat spreader surface area is increased to improve air cooling, then heat dissipation effectiveness is improved, but thermal paths through the package are not addressed

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoidpackage leadframe/substrate thermal path
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The thermal management system is segmented into two independent heat spreader components positioned at different locations: one on the top surface and one on the bottom surface. Each component independently improves heat dissipation through its respective surface, while collectively they address both major thermal paths (top surface and package substrate) without requiring a single oversized heat spreader that would not effectively address internal package thermal paths.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves the thermal performance of memory modules by effectively dissipating heat through the package leadframe/substrate, reducing operating temperatures and enhancing reliability and performance.

Implementation Method 1

The heat spreader provides a conductive path to a larger radiating surface area. The larger radiating surface area makes air cooling more effective since there is a larger surface area for the heat to dissipate from into the air.

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The heat spreader provides a conductive path to a larger radiating surface area. The larger radiating surface area makes air cooling more effective since there is a larger surface area for the heat to dissipate from into the air.

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

utilizing vias for both electrical and thermal connections

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS7606034B2Thermally enhanced memory module
Publication Date: 2009.10.20 CORSAIR MEMORY INC DE CORP
  • US7606034B2 patent drawing
  • US7606034B2 patent drawing
  • US7606034B2 patent drawing

AI summary

A thermally enhanced memory module is claimed. The memory module includes a first extended electrical plane, and a thermal connection between a surface plane of its substrate and the first extended electrical plane. A first thermal management, such as a heat spreader, is coupled to the surface plane of the substrate and to the thermal connection.