Memory Polymer Flow-Path Retention for Contamination-Free Explosive Detection

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Solution Overview

Problem

Conventional methods for detecting trace amounts of explosives, such as nitrogen-based explosives, are often expensive, prone to false positives, and not suitable for low-power, portable devices, and existing methods for securing components in flow paths are impractical and can introduce contaminants or cause components to become dislodged.

Innovation Solution

A method using a deformable memory material component that transitions between states in response to heat to secure itself within a flow path, combined with a non-volatile acid catalyst for enhanced detection of nitrogen-based explosives through acid catalyzed hydrolysis, allowing for reliable and portable detection of trace materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional positioning techniques are used to secure components in flow paths, then components may be easily installed, but components may unintentionally migrate or become dislodged, interfering with device operation

Engineering Contradiction:
Improvecomponent retentionVSAvoidcomponent installation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The memory material component changes its physical state (parameter) in response to thermal stimulus, transitioning from a deformed state during insertion to an expanded state for secure retention. This parameter change allows the same component to be easily inserted when deformed and reliably retained when expanded, resolving the contradiction between ease of installation and component retention.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The component is pre-deformed to a smaller size before insertion, allowing easy placement into the flow path. After insertion, the component returns to its expanded state to provide secure retention. This preliminary deformation action enables both easy installation and reliable retention without requiring complex securing mechanisms.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If adhesives or bonding materials are used to secure components, then components are firmly retained, but chemicals are introduced into the flow path that affect detection readings

Engineering Contradiction:
Improvecomponent retentionVSAvoidchemical contamination
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The memory material component secures itself within the flow path through its own thermal response properties, eliminating the need for external adhesives or bonding materials. The component autonomously transitions from a deformed insertion state to an expanded retention state, providing firm retention without introducing harmful chemicals into the flow path.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The harmful element (adhesives and bonding materials) is completely removed from the system. Instead of using external securing agents, the invention extracts the retention function and embeds it directly into the memory material component itself, which achieves secure positioning through its intrinsic thermal response without any chemical contaminants.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If conventional mechanical engagements are used to secure components, then components are firmly retained, but the relatively small size of certain flow paths makes such engagements impractical

Engineering Contradiction:
Improvecomponent retentionVSAvoidcomponent insertion feasibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The component's dimensional parameters are dynamically changed through thermal stimulation. During insertion, the component is in a deformed state with reduced dimensions that allow it to pass through small flow paths. After insertion, thermal stimulation causes the component to expand to its final dimensions, providing firm mechanical retention. This parameter transformation enables both easy insertion into small spaces and secure retention.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The component is preliminarily deformed to a compact form factor that facilitates insertion into small flow paths. Once positioned, the component returns to its expanded form to provide secure mechanical engagement. This preliminary deformation enables the component to overcome the size constraint of small flow paths during insertion while still achieving firm retention afterward.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables convenient, reliable, and sensitive detection of nitrogen-based explosives like nitroglycerin and RDX, with reduced false alarms and contamination risks, using a portable and cost-effective device that secures components effectively within flow paths.

Implementation Method 1

the component may be a deformable component that is configured to transition from a deformed state back to a rest state or an intermediate state in response to heat

Methodology Applied
Scientific EffectHeat: Heating

Implementation Method 2

a non-volatile acid catalyst (e.g., also referred to as a reactant or acidic reagent) is provided that facilitates the detection of certain nitrogen-based explosives at a chemical reporter upon hydrolysis of the nitrogen-based explosives

Methodology Applied
Scientific EffectAcid catalyzed hydrolysis: Hydrolysis

Data Source

PatentUS11079362B2Retention of deformable memory material in flow path
Publication Date: 2021.08.03 TELEDYNE FLIR DEFENSE INC
  • US11079362B2 patent drawing
  • US11079362B2 patent drawing
  • US11079362B2 patent drawing

AI summary

Various techniques are provided to secure a memory polymer component in a flow path. In one embodiment, a method includes providing a memory component in a rest state, performing a deformation operation to transition the component from the rest state to a deformed state, inserting the component into a flow path defined by interior side walls of a structure, and applying a stimulus to transition the component from the deformed state to an intermediate state in which the component abuts the side walls to secure the component in the flow path. Additional devices, systems, and related methods are also provided.