Semiconductor Memory Device Sacrificial Patterns

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Solution Overview

Problem

The integration of semiconductor devices is hindered by the difficulty in forming finer patterns due to the need for new and expensive exposure techniques, which limits the high integration of semiconductor devices.

Innovation Solution

A semiconductor memory device design that includes a substrate with a cell array region, interface regions, and sacrificial semiconductor patterns made of polycrystalline silicon, which are strategically placed to enhance device isolation and reduce short-channel effects, allowing for increased integration and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If new exposure techniques are used to form finer patterns, then manufacturing precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvepattern formation precisionVSAvoidexposure technique complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The device is segmented into distinct regions (cell array region, first interface region, second interface region) with different structural configurations. The first interface region contains sacrificial semiconductor patterns and first recesses, while the second interface region has conventional structures, allowing different regions to be optimized independently for integration and reliability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different structural qualities are applied to different regions of the device. The first interface region uses sacrificial semiconductor patterns (polycrystalline silicon) with specific recess configurations to reduce short-channel effects, while other regions use conventional structures, providing locally optimized properties throughout the device

Inventive Principle:
Principle #3Local quality

2Productivity

If line widths are reduced for high integration, then productivity is improved, but manufacturing precision deteriorates due to exposure technique limitations

Engineering Contradiction:
Improveintegration densityVSAvoidpattern formation precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The solution moves from two-dimensional planar transistors to three-dimensional structures with vertical channels and stacked configurations. The sacrificial semiconductor patterns create defined recesses that enable vertical channel formation, increasing the effective channel area without increasing the planar footprint, thus achieving high integration without requiring finer lateral patterning

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If sacrificial semiconductor patterns are added to the first interface region, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedevice reliabilityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Sacrificial semiconductor patterns (polycrystalline silicon) are introduced in the first interface region and subsequently removed to form first recesses. This extraction process creates the desired structural configuration without permanently adding complex materials, as the sacrificial patterns serve only as temporary structural guides during fabrication

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sacrificial semiconductor patterns are formed in advance before the final device structure is completed. These patterns pre-define the locations and shapes of the first recesses, allowing subsequent processing steps to proceed with greater precision and reducing the complexity of forming the recesses directly

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11557596B2Semiconductor memory device
Publication Date: 2023.01.17 SAMSUNG ELECTRONICS CO LTD
  • US11557596B2 patent drawing
  • US11557596B2 patent drawing
  • US11557596B2 patent drawing

AI summary

A semiconductor memory device includes a substrate with a cell array region, a first interface region, and a second interface region, the cell array region being provided with active regions, bit lines on the cell array region and the second interface region, dielectric patterns on top surfaces of the bit lines and extending along the top surfaces of the bit lines and further extending onto the first interface region, a device isolation pattern on the substrate, and including a first portion on the cell array region and a second portion on the first interface region, the first portion defining the active regions, the second portion being provided with first recesses, and each first recess being disposed between two adjacent dielectric patterns, and first sacrificial semiconductor patterns disposed on the first interface region and in the first recesses. The first sacrificial semiconductor patterns include polycrystalline silicon.