3D Memory Strings with Silicon Germanium Select Transistors

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Solution Overview

Problem

Conventional semiconductor memory devices face challenges in miniaturization due to increasing costs and physical limitations, such as withstand voltage issues, which hinder device operation and integration density.

Innovation Solution

A nonvolatile semiconductor memory device with a three-dimensional configuration, featuring memory strings with columnar semiconductor layers and charge storage layers, and select transistors with silicon germanium layers, which improve integration density and reduce contact resistance through crystallization and specific manufacturing processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If amorphous silicon is crystallized to form columnar semiconductor layers, then the semiconductor structure is formed, but the crystals become minute and cell current increases, hindering memory speed improvement

Engineering Contradiction:
Improvecrystal grain size controlVSAvoidmemory operation speed
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The patent changes the crystallization parameters by introducing silicon germanium layers with specific germanium concentrations (5-30 at%) and controlling crystallization temperature (500-600°C) and time (1-24 hours) to achieve larger crystal grains and reduce cell current

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material structure combining silicon germanium layers with amorphous silicon layers, where the silicon germanium acts as a crystallization catalyst to promote grain growth and improve memory performance

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If three-dimensional memory structure is implemented, then integration density increases, but manufacturing complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional planar memory structure to three-dimensional vertical structure by forming columnar semiconductor layers extending perpendicular to the substrate, enabling higher integration density

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the memory structure into multiple segments including memory strings with select transistors, charge storage layers, and columnar semiconductor layers, allowing modular manufacturing and reducing overall process complexity

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If conventional miniaturization is pursued, then storage capacity increases, but lithographic costs increase and physical limitations are encountered

Engineering Contradiction:
Improvestorage capacityVSAvoidlithographic cost and feasibility
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent achieves higher storage capacity by extending memory structures in the vertical dimension rather than reducing lateral dimensions, avoiding the need for advanced lithographic processes and associated cost increases

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the scaling approach from lateral miniaturization to vertical expansion by forming tall columnar semiconductor layers and stacking multiple memory strings, thereby increasing capacity without encountering lithographic physical limitations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a high degree of integration, reduces contact resistance, and enhances cell current performance, overcoming the limitations of miniaturization and cost constraints in existing technologies.

Implementation Method 1

the columnar semiconductor layer is constituted by polysilicon and formed from amorphous silicon by subjecting the amorphous silicon to crystallization heat treatment

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 2

a third semiconductor layer formed on an upper surface of the second semiconductor layer and including silicon germanium

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Data Source

PatentUS8334561B2Nonvolatile semiconductor memory device and method of manufacturing the same
Publication Date: 2012.12.18 KIOXIA CORP
  • US8334561B2 patent drawing
  • US8334561B2 patent drawing
  • US8334561B2 patent drawing

AI summary

A memory string comprises: a first semiconductor layer having a plurality of columnar portions extending in a perpendicular direction with respect to a substrate, and joining portions joining lower ends of the plurality of columnar portions; a charge storage layer surrounding a side surface of the first semiconductor layer; and a first conductive layer surrounding a side surface of the charge storage layer and functioning as a control electrode of memory cells. A select transistor comprises: a second semiconductor layer extending upwardly from an upper surface of the columnar portions; an insulating layer surrounding a side surface of the second semiconductor layer; a second conductive layer surrounding a side surface of the insulating layer and functioning as a control electrode of the select transistors; and a third semiconductor layer formed on an upper surface of the second semiconductor layer and including silicon germanium.