3D Memory Source Layer Grain Structure for Diffusion Stability

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Solution Overview

Problem

The integration density of semiconductor devices is limited by the area occupied by unit memory cells, and existing three-dimensional stacking methods do not adequately address the need for improved operational reliability and structural stability.

Innovation Solution

A semiconductor device structure featuring a first source layer with varying grain sizes and a gate structure, where a second part with a denser grain structure acts as a chemical diffusion barrier, enhancing the device's reliability and integration density through a manufacturing method involving the formation of alternating material layers and partial oxidation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a three-dimensional stacking structure is used to improve integration density, then the area occupied by unit memory cells is reduced, but the operational reliability and structural stability are compromised

Engineering Contradiction:
Improveintegration densityVSAvoidoperational reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The source layer is designed with a dual-grain-size structure where a first region has a first grain size and a second region has a second grain size different from the first grain size. This local differentiation provides structural stability and chemical diffusion barrier properties in specific regions while maintaining the three-dimensional stacking configuration for high integration density.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The source layer functions as a composite structure combining regions with different grain sizes within the same material layer. This composite approach enables the layer to simultaneously provide electrical conduction pathways and chemical diffusion barriers, enhancing both reliability and structural integrity in the 3D stacked architecture.

Inventive Principle:
Principle #40Composite materials

2Productivity

If a three-dimensional stacking structure is used to improve integration density, then the area occupied by unit memory cells is reduced, but the structural stability is compromised

Engineering Contradiction:
Improveintegration densityVSAvoidstructural stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The source layer is designed with a dual-grain-size structure where a first region has a first grain size and a second region has a second grain size different from the first grain size. This local differentiation provides structural stability and chemical diffusion barrier properties in specific regions while maintaining the three-dimensional stacking configuration for high integration density.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If uniform grain size is used in the source layer, then the manufacturing process is simpler, but the chemical diffusion barrier property is insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidchemical diffusion barrier property
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The source layer is designed with a dual-grain-size structure where a first region has a first grain size and a second region has a second grain size different from the first grain size. This local differentiation provides structural stability and chemical diffusion barrier properties in specific regions while maintaining the three-dimensional stacking configuration for high integration density.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure and manufacturing method improve the integration density and reliability of semiconductor devices by providing a stable structure and minimizing damage during processing, maintaining a rigid structure and uniform oxidation.

Implementation Method 1

a first source layer including a first part having a first grain size and a second part having a second grain size smaller than the first grain size

Methodology Applied
Scientific EffectGrain boundary strengthening: Grain Boundary Strengthening

Implementation Method 2

forming a passivation layer by partially oxidizing the second part through the opening

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20240015964A1Semiconductor device and manufacturing method of the semiconductor device
Publication Date: 2024.01.11 SK HYNIX INC
  • US20240015964A1 patent drawing
  • US20240015964A1 patent drawing
  • US20240015964A1 patent drawing

AI summary

A semiconductor device including a first source layer including a first part having a first grain size and a second part having a second grain size smaller than the first grain size, a gate structure on the first source layer, and a channel structure passing through the gate structure and the second part of the first source layer.