3D Memory Device With Support Pillars For High Density

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Solution Overview

Problem

The semiconductor industry faces challenges in creating memory devices with high element density, small size, and solid structure while maintaining robust manufacturing processes to meet increasing storage demands.

Innovation Solution

A memory device structure comprising a substrate, a bottom source structure, multiple gate layers, dielectric layers, a contact structure, and support pillar structures, where the bottom source structure includes a bottom electrode layer, a dielectric stack structure, and a blocking structure, and the gate and dielectric layers are alternately stacked.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the storage capacity and element density are increased, then the memory capacity is improved, but the device size and structural complexity increase

Engineering Contradiction:
Improvestorage capacityVSAvoidstructural complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The memory device is segmented into multiple distinct functional layers including gate layers, dielectric layers, blocking structures, and support pillar structures. This segmentation allows each component to be optimized independently for its specific function while contributing to the overall high storage capacity, thereby managing structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a three-dimensional stacked architecture where gate layers and dielectric layers are alternately stacked vertically over the bottom source structure. This vertical stacking in the third dimension enables high element density and storage capacity without proportionally increasing the planar footprint, effectively decoupling storage capacity from device area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the element density is increased, then the storage capacity is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveelement densityVSAvoidmanufacturing precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

Support pillar structures are formed in advance before the final memory structure assembly. These pre-formed pillars serve as structural templates and alignment references that guide subsequent manufacturing steps, ensuring precise positioning of high-density elements while simplifying the overall manufacturing process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Different regions of the device employ different structural characteristics - the bottom source structure uses a dielectric stack with specific layer compositions, while the upper portions use alternating gate and dielectric layers. This local differentiation allows optimization of manufacturing processes for each region's specific density requirements, managing overall manufacturing precision

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If the device size is reduced, then the small size requirement is met, but the structural integrity may be compromised

Engineering Contradiction:
Improvedevice sizeVSAvoidstructural integrity
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The memory structure employs a nested configuration where gate layers and dielectric layers are stacked within a compact volume defined by the bottom source structure and support pillars. This nested arrangement maximizes the use of available space, achieving high element density in a small device volume while maintaining structural integrity through the hierarchical organization of components

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The device uses composite material structures including dielectric stacks with multiple layers of different materials, and alternating gate and dielectric layers. These composite structures provide both mechanical strength for structural integrity and functional properties for memory operation, allowing small device size without compromising strength

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250071999A1Memory device and manufacturing method thereof
Publication Date: 2025.02.27 MACRONIX INTERNATIONAL CO LTD
  • US20250071999A1 patent drawing
  • US20250071999A1 patent drawing
  • US20250071999A1 patent drawing

AI summary

A memory device includes a substrate, a bottom source structure, gate layers, dielectric layers, a contact structure and a plurality of support pillar structures. The bottom source structure is located over the substrate. The bottom source structure includes a bottom electrode layer, a dielectric stack structure and a blocking structure. The gate layers and the dielectric layers are alternately stacked over the bottom source structure. The contact structure penetrates through the gate layers and the dielectric layers and extends to the bottom source structure. The support pillar structure penetrates through the gate layers and the dielectric layers and extends to the bottom source structure.The dielectric stack structure of the bottom source structure surrounds each of the support pillar structures. The blocking structure of the bottom source structure is located between one of the support pillar structures and the contact structure.