Memory Cell Via Structure With Integrated Dielectric Capacitance Tuning

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Solution Overview

Problem

Existing semiconductor manufacturing processes require additional steps to form different dielectric layers for memory and logic devices, increasing manufacturing complexity and cost due to differing electrical requirements such as capacitance needs.

Innovation Solution

A method for manufacturing a semiconductor device that involves forming a substrate, followed by the sequential deposition of conductive wiring layers and dielectric layers with varying dielectric constants, allowing for integrated dielectric layer formation that meets the capacitance requirements of both memory and logic devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If additional processes are used to form different dielectric layers in memory and logic devices, then the capacitance requirements of each device type are met, but manufacturing cost and complexity are increased

Engineering Contradiction:
Improvecapacitance requirementsVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the dielectric layer formation processes for memory devices and logic devices into a single integrated process. By forming a common first dielectric layer that serves both device types, the invention eliminates the need for separate dielectric layer formation processes, thereby reducing manufacturing complexity while still meeting the distinct capacitance requirements through selective second dielectric layer formation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies local quality by forming a second dielectric layer selectively over the memory device region but not over the logic device region. This localized approach allows the memory device to achieve its required capacitance through the combination of first and second dielectric layers, while the logic device uses only the first dielectric layer, thus meeting different electrical requirements without increasing overall process complexity.

Inventive Principle:
Principle #3Local quality

2Reliability

If additional processes are used to form different dielectric layers in memory and logic devices, then the capacitance requirements of each device type are met, but manufacturing cost is increased

Engineering Contradiction:
Improvecapacitance requirementsVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the dielectric layer formation processes for memory devices and logic devices into a single integrated process. By forming a common first dielectric layer that serves both device types, the invention eliminates the need for separate dielectric layer formation processes, thereby reducing manufacturing complexity while still meeting the distinct capacitance requirements through selective second dielectric layer formation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The first dielectric layer is designed to serve a universal function for both memory devices and logic devices. This multi-functional layer provides the base dielectric structure for both device types, reducing the need for device-specific process steps and thereby lowering manufacturing costs while maintaining the ability to meet different capacitance requirements through selective additional layer formation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If separate dielectric layers are formed for memory and logic devices, then specific capacitance needs are met, but the manufacturing process becomes more time-consuming

Engineering Contradiction:
Improvecapacitance requirementsVSAvoidmanufacturing speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges the dielectric layer formation processes for memory devices and logic devices into a single integrated process. By forming a common first dielectric layer that serves both device types, the invention eliminates the need for separate dielectric layer formation processes, thereby reducing manufacturing complexity while still meeting the distinct capacitance requirements through selective second dielectric layer formation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent performs preliminary action by forming the first dielectric layer in advance before the devices are separated into memory and logic device regions. This preliminary dielectric layer formation serves as a common base for both device types, allowing subsequent selective processing to meet different capacitance requirements without requiring separate initial dielectric formation steps, thereby improving manufacturing efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the manufacturing process by integrating the formation of dielectric layers for both memory and logic devices, reducing complexity and cost while meeting the specific capacitance requirements of each device type.

Implementation Method 1

varying dielectric constants, allowing for integrated dielectric layer formation that meets the capacitance requirements of both memory and logic devices

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12245437B2Semiconductor device
Publication Date: 2025.03.04 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12245437B2 patent drawing
  • US12245437B2 patent drawing
  • US12245437B2 patent drawing

AI summary

A semiconductor device includes a bottom electrode via, a top electrode via over the bottom electrode via, a memory cell between the bottom electrode via and the top electrode via, a first dielectric layer over the memory cell, and a second dielectric layer over the first dielectric layer, and a via structure separated from the memory cell. A height of the via structure is substantially equal to a sum of a height of the bottom electrode via, a height of the memory cell, and a height of the top electrode via. The first dielectric layer partially surrounds a first portion of the via structure, and the second dielectric layer partially surrounds a second portion of the via structure. A height of the second portion of the via structure is greater than a height of the first portion of the via structure.