3D Memory Word-Line Air Gaps for Lower Parasitic Capacitance

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Solution Overview

Problem

Current semiconductor memory technologies face challenges in reducing parasitic capacitance between word lines, which limits the operational frequency and efficiency of memory devices.

Innovation Solution

The implementation of air gaps between word lines in a 3D memory array, formed by removing sacrificial material and sealing the ends with a dielectric material, reduces parasitic capacitance and enhances device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If dielectric material is used between word lines, then insulation is provided, but parasitic capacitance increases

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidinsulation
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent extracts the dielectric material from between the word lines by removing sacrificial material, creating air gaps instead. This eliminates the source of parasitic capacitance while maintaining the necessary insulation through the air medium and sealing structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses air (an inert atmosphere) as the medium between word lines to replace dielectric material. The air gaps provide insulation with minimal parasitic capacitance, and the ends are sealed with dielectric material to maintain the inert environment and prevent contamination.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Object-affected harmful factors

If air gaps are formed between word lines, then parasitic capacitance is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidmanufacturing process
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by forming sacrificial material layers between word lines during the manufacturing process before final assembly. These sacrificial layers are later removed to create air gaps, allowing the complex structure to be built using standard deposition and etching processes rather than requiring direct air gap formation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses sacrificial material as an intermediary substance that temporarily occupies the space between word lines during manufacturing. This mediator allows standard fabrication processes to be used, and it is subsequently removed to create the desired air gaps, simplifying the overall manufacturing approach.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If word lines are placed closer together, then memory density is increased, but parasitic capacitance between word lines increases

Engineering Contradiction:
Improvememory densityVSAvoidparasitic capacitance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

By extracting dielectric material and replacing it with air gaps, the patent enables word lines to be placed closer together without the parasitic capacitance penalty that would normally accompany reduced spacing. The air medium provides insulation with minimal capacitive coupling.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the dielectric parameter between word lines from high-k dielectric material to air (k≈1), fundamentally altering the capacitance characteristics. This parameter change allows for reduced word line spacing while maintaining low parasitic capacitance, thereby increasing memory density.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for higher-frequency operation and improved device efficiency by minimizing parasitic capacitance and noise, particularly in high-frequency applications.

Implementation Method 1

reduces parasitic capacitance between the word lines

Methodology Applied
Scientific EffectParasitic Capacitance: Capacitance

Implementation Method 2

sealing the ends of the air gaps with a dielectric material

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS20240404875A1Air gaps in memory array structures
Publication Date: 2024.12.05 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240404875A1 patent drawing
  • US20240404875A1 patent drawing
  • US20240404875A1 patent drawing

AI summary

A memory device includes first transistor over a semiconductor substrate, wherein the first transistor includes a first word line extending over the semiconductor substrate; a second transistor over the semiconductor substrate, wherein the second transistor includes a second word line extending over the first word line; a first air gap extending between the first word line and the second word line; a memory film extending along and contacting the first word line and the second word line; a channel layer extending along the memory film; a source line extending along the channel layer, wherein the memory film is between the source line and the word line; a bit line extending along the channel layer, wherein the memory film is between the bit line and the word line; and an isolation region between the source line and the bit line.