MEMS Accelerometer Optical Coatings for Navigation Grade Precision

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Solution Overview

Problem

Existing accelerometers are not well-suited for navigation grade environments with rapidly fluctuating g-forces and extreme conditions, lacking a dynamic range suitable for inertial navigation systems.

Innovation Solution

A resonant opto-mechanical accelerometer with a membrane, laser source, transparent cap, and photodetectors, where the laser beam modulates intensity based on the membrane's vibration frequency, providing a temperature-independent acceleration measurement through a pair of resonators with opposite scale factors to counter common mode errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a resonant opto-mechanical accelerometer is used, then measurement precision is improved, but device complexity increases due to multiple coatings and optical components

Engineering Contradiction:
Improveacceleration measurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional layers: transparent cap, antireflecting films, reflecting layer, and membrane. Each layer performs a specific optical function that collectively enables precise acceleration measurement while managing complexity through functional separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The transparent cap with antireflecting and reflecting films acts as an intermediary optical element between the laser source and membrane. This intermediary structure manages light reflection and transmission to enable precise measurement while isolating the complexity of optical management from the sensing mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If temperature post compensation is applied, then measurement precision is improved at low accelerations, but adaptability deteriorates in navigation grade environments with rapidly fluctuating g-forces

Engineering Contradiction:
Improveacceleration measurement precisionVSAvoidadaptability to navigation grade environments
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

Instead of compensating for temperature effects after measurement (post-compensation), the design inverts the approach by making the measurement process itself temperature-independent through optical design. The antireflecting and reflecting films are configured to create temperature-stable optical interference patterns, eliminating the need for post-processing compensation and enabling adaptability to rapidly fluctuating g-forces in navigation grade environments.

Inventive Principle:
Principle #13The other way round (Inversion)

3Device complexity

If a simple optical structure is used, then device complexity is reduced, but measurement precision deteriorates due to temperature drift and common mode errors

Engineering Contradiction:
Improvedevice complexityVSAvoidacceleration measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The optical structure uses asymmetric film configuration with antireflecting films on one surface and a reflecting layer on the opposite surface. This asymmetric design creates differential optical paths that are sensitive to membrane displacement while being insensitive to temperature drift, thereby improving measurement precision without requiring complex symmetric structures.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The design changes the optical parameters (reflectivity, transmissivity) of the cap through specialized coatings. The antireflecting films reduce unwanted reflections while the reflecting layer enhances the measurement signal. By optimizing these optical parameters, the system achieves high measurement precision with a relatively simple structural configuration.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables robust, temperature-independent acceleration measurement across a wide dynamic range, suitable for navigation grade environments, reducing errors from temperature drift and AC/DC drive signals.

Implementation Method 1

a laser source, the laser source producing a laser beam, the laser beam directed at the membrane causing it to vibrate

Methodology Applied
Scientific EffectOptical radiation pressure: Radiation Pressure

Implementation Method 2

an antireflecting film disposed on an outer surface of the transparent cap

Methodology Applied
Scientific EffectAnti-reflection coating: Anti-Reflective Coating

Implementation Method 3

a reflecting layer disposed beneath the membrane; and a detector sensing a reflected portion of the laser beam

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

the reflected portion including a modulated intensity. An acceleration signal is based in part on the frequency of the modulated intensity of the reflected portion of the laser beam

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentEP3647795B1MEMS accelerometer with Anti-reflective and reflective coatings
Publication Date: 2021.07.14 GENERAL ELECTRIC CO
  • EP3647795B1 patent drawingFigure 1
  • EP3647795B1 patent drawingFigure 2
  • EP3647795B1 patent drawingFigure 3

AI summary

An accelerometer includes a membrane; a laser source, the laser source producing a laser beam, the laser beam directed at the membrane causing the membrane to vibrate; a transparent cap, the transparent cap disposed between the laser source and the membrane; an antireflecting film disposed on an outer surface of the transparent cap; and a detector sensing a reflected portion of the laser beam, the reflected portion including a modulated intensity. An acceleration signal is based in part on the frequency of the modulated intensity of the reflected portion of the laser beam.